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    • 簡(jiǎn)介:中北大學(xué)信息商務(wù)學(xué)院本科畢業(yè)設(shè)計(jì)英文參考資料題目DIAMONDGRINDINGOFGLASSAND140METALBONDEDSUPERSMOOTH系名機(jī)械工程系專(zhuān)業(yè)機(jī)械設(shè)計(jì)制造及其自動(dòng)化姓名黨志杰學(xué)號(hào)12020144X42指導(dǎo)教師指導(dǎo)教師趙麗琴職稱(chēng)副教授2016年6月2日與磨削方向且小于切削刃的磨損寬度。第二步,工件稍微注水一節(jié),與磨削方向平行,兩個(gè)輪圈的重疊橫截面在注水前后形成的幾何粗糙表面和地面視差比所需的粗糙表面更加光滑,然后與地面接觸寬度一定的工件輪再使地面工件向反方向磨削,通過(guò)重復(fù)這樣的研磨程序,工件的整體表面完成。3實(shí)驗(yàn)如圖3所示,該實(shí)驗(yàn)是在研磨機(jī)數(shù)字計(jì)算機(jī)控制下進(jìn)行的。借用空氣的粉碎機(jī)主軸每次朝著X,Y,Z方向的移動(dòng)都可以精確到01ΜM。實(shí)驗(yàn)條件總結(jié)如表1所示。金屬鍵砂輪的晶粒尺寸和濃度分別為L(zhǎng)40和50。玻璃用的是一種干凈的陶器。這個(gè)研磨液用的是可溶型的,包括大量的陰離子表面活性劑。地面工作部件粗糙表面的觀察和測(cè)量使用了顯微鏡,掃描電鏡,干涉儀和原子力顯微鏡。
      下載積分: 10 賞幣
      上傳時(shí)間:2024-03-13
      頁(yè)數(shù): 6
      8人已閱讀
      ( 4 星級(jí))
    • 簡(jiǎn)介:畢業(yè)設(shè)計(jì)畢業(yè)設(shè)計(jì)論文論文外文資料翻譯外文資料翻譯原文題目目MICROTHREADINGINWHIRLING原文來(lái)源源ASME美國(guó)機(jī)械工程師學(xué)會(huì)期刊學(xué)生姓名名馬鑫學(xué)號(hào)號(hào)231120522所在院所在院系部部工業(yè)中心工業(yè)中心專(zhuān)業(yè)名稱(chēng)稱(chēng)機(jī)械設(shè)計(jì)制造及其自動(dòng)化圖1螺紋旋轉(zhuǎn)圖2MICROWHIRLING機(jī)床在切削參數(shù)切削厚度。這個(gè)切削厚度進(jìn)行驗(yàn)證其效果的螺紋薄絲旋風(fēng)。旋轉(zhuǎn)旋轉(zhuǎn)旋轉(zhuǎn)是應(yīng)用于機(jī)械螺絲的組合工具和工件的旋轉(zhuǎn),如圖1所示。切割工具固定在旋轉(zhuǎn)環(huán)上的半徑,以及環(huán)的旋轉(zhuǎn)在角速度XT。隨著工件半徑RW在與在旋轉(zhuǎn)環(huán)旋轉(zhuǎn)角速度XW偏心電子控制著切割的深度。在旋轉(zhuǎn)的在低轉(zhuǎn)速下旋轉(zhuǎn)工件被切割切割邊旋轉(zhuǎn)的高轉(zhuǎn)速。螺絲的鉛由旋轉(zhuǎn)環(huán)的傾斜和進(jìn)給速度控制關(guān)于工件軸。在車(chē)削一個(gè)小直徑的工件時(shí),切削速度受到限制要低的最大限度的主軸轉(zhuǎn)速,作為結(jié)果,表面光潔度變差。在旋轉(zhuǎn),切割速度是由旋轉(zhuǎn)半徑和旋轉(zhuǎn)控制在旋轉(zhuǎn)環(huán)的切削工具率XT。因此,表面可以在一個(gè)細(xì)的電線上完成,即使是高的切削速度雖然最大主軸速度是有限的。因?yàn)楣ぞ吆凸ぜD(zhuǎn)偏心中心,切削和旋轉(zhuǎn)軸工件空心電動(dòng)機(jī)Y軸空心電動(dòng)機(jī)刀具
      下載積分: 10 賞幣
      上傳時(shí)間:2024-03-13
      頁(yè)數(shù): 15
      11人已閱讀
      ( 4 星級(jí))
    • 簡(jiǎn)介:南京工程學(xué)院南京工程學(xué)院畢業(yè)設(shè)計(jì)畢業(yè)設(shè)計(jì)論文論文外文資料翻譯外文資料翻譯原文題目目PSEUDOPOLARBASEDESTIMATIONOFLARGETRANSLATIONSROTATIONSANDSCALINGSINIMAGES原文來(lái)源源SIAMJOURNALONIMAGINGSCIENCES,2009,22614645學(xué)生姓名名黃小飛學(xué)號(hào)號(hào)201080418所在院所在院系部部機(jī)械工程學(xué)院專(zhuān)業(yè)名稱(chēng)稱(chēng)機(jī)械電子工程2之前基于FFT的圖像配準(zhǔn)的結(jié)果。實(shí)驗(yàn)結(jié)果在第4節(jié)進(jìn)行了討論,最后的結(jié)論是在第5節(jié)。2前相關(guān)工作前相關(guān)工作21變換估算傅立葉基于運(yùn)動(dòng)估算的基礎(chǔ)上的,是旋轉(zhuǎn)特性的傅立葉變換,表示由(1)??,?,YXWWFYXF???傅里葉變換的,然后,(2)????????EFEWWYYXXFYYWXXWJYX?????????,,?公式(2)可用于圖像的平移的估算,假設(shè)圖像I1(X,Y)和I2(X,Y)一些重疊,(3)????YXYYXX,,21????????方程(3)是傅里葉變換,使(4)??????YXYWXWJYXWWWWEYX,2,1????????和(5)??????EWWIWWIYWXWJYXYXYX??????,,12因此,轉(zhuǎn)換參數(shù)()可以在空間域的EQ5采取逆FFT估計(jì)YX??,(6)????????YYXXEYXCORRYWXWJYX????????,,1??和通過(guò)相關(guān)函數(shù)CORR(X,Y)來(lái)尋找最大值的位置(7)???????????????????YXCORRYXYX,MAX,ARG為了補(bǔ)償可能誤差強(qiáng)度式5改寫(xiě)為(8)??????????EFFFFWWCORRYWXWJYXYXYXYXYXWWWWWWWWYX??????,,2,1,2,1,
      下載積分: 10 賞幣
      上傳時(shí)間:2024-03-13
      頁(yè)數(shù): 7
      11人已閱讀
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簡(jiǎn)介:PROCEEDINGOFINTERNATIONALSEMINARONPRODUCTDESIGNANDDEVELOPMENT2006YOGYAKARTAINDONESIA,DECEMBER13–14,2006IMPROVINGQUALITYOFINJECTIONMOLDUSINGMOLDFLOWSOFTWARESIMULATIONCASESTUDYNEWDESIGNPLASTICCUPHARIYANTOGUNAWAN1ANDWILLYANTOANGGONO2MECHANICALENGINEERINGDEPARTMENT,FACULTYOFINDUSTRIALTECHNOLOGYPETRACHRISTIANUNIVERSITY1,2PRODUCTINNOVATIONANDDEVELOPMENTCENTREPETRACHRISTIANUNIVERSITY1,2JLSIWALANKERTO121131,SURABAYA60236EMAILHARIYANTOPETERPETRAACID1,WILLYPETRAACID2ABSTRACTNOWADAYS,MANYOFPRODUCTSMADEFROMPLASTICMATERIALSBECAUSEOFTHEBEHAVIOROFPLASTICSPLASTICSAREEASYTOBEFORMED,CHEAP,ANDLIGHTINJECTIONMOLDINGISAMETHODFORMAKINGAPRODUCTFROMPLASTICSMATERIALAFTERMAKINGAMOLDFORAPRODUCT,OFTENSEENTHATQUALITYOFPRODUCTWHICHBERESULTEDFROMINJECTIONISNOTGOODORTHEREISADEFECTINTHEPRODUCT,ORFAILOFCOURSE,THISPROBLEMCOULDBEBADIMPACTTOINDUSTRY,BECAUSETHEYWOULDBENEEDEDHIGHCOSTANDTIMEFORPRODUCTIONINTHEDESIGNOFMOLD,THEREARESOMETHINGSWHICHTOBEATTENTIONWHENDOINGDESIGNOFMOLD,THATARESHAPEOFPRODUCT,CAVITY,RUNNERSYSTEM,GATESSYSTEM,VENTINGOFMOLDANDHEATEXCHANGESYSTEMBECAUSEOFTHAT,IFADESIGNHAVEMADE,NEEDTODEPENDONTHETHINGSINABOVEWHICHHASBEENPARTOFMOLDDESIGNSTANDARDHOWEVER,INTHEDECIDEDFORTHETYPEANDCONDITIONINABOVETHATTHEMOSTOFFITWITHTHESHAPEOFPRODUCTISVERYDIFFICULTEXAMPLE,FORDECIDETHELOCATIONOFGATE,IFLOCATIONOFGATETHATHASBEENDECIDEDNOTBEGOOD,SOTHERESULTOFPRODUCTCOULDBENOTMAXIMUMTOOVERCOMETHISPROBLEM,SIMULATIONBEFOREMADETHEMOLDISNEEDED,TOIMPROVETHEQUALITYOFRESULTAFTERINJECTIONDEPENDONDESIGNTHATWOULDTOBEMADE,SOIFTHEMOLDWASMADECOULDBERESULTAGOODPRODUCTSOFTWAREWOULDBEUSEDISMOLDFLOWWHENUSETHISSOFTWARE,COULDBEPREDICTEDMANYTHINGSCONCERNINGWITHINJECTIONPROCESSANDCOULDBEIMPROVEDQUALITYOFPRODUCTTHATRESULTEDINTHEINJECTIONPROCESSCASESTUDYINTHISRESEARCHWASAPLASTICCUP,BECAUSEINTHEDESIGNOFACUP,THEPROBLEMTHATUSUALLYAPPEARSISONTHEHOLDOFCUPINTHELOCATION,USUALLYOCCURDEFECTONTHESHAPEOFHOLDOFCUPIFUSESIMULATIONWITHMOLDFLOW,ITCOULDBEANALYSISTHEOPTIMUMLOCATIONOFTHEGATE,SOTHERESULTOFPRODUCTAFTERINJECTIONPROCESSCOULDBEBETTERITISALSOMINIMIZEDEFECTORFAILSINTHEPRODUCTTHERESULTOFSIMULATIONTHATHASBEENDONEARECOULDSHOWFLOWOFPLASTICFLUIDENTERINGALLOFCAVITIESOFMOLD,ANDCOULDFINDLOCATIONSWHICHPERHAPSAPPEARSAIRTRAPS,ANDCOULDIMPROVEQUALITYOFPRODUCTAFTERINJECTIONTHERESULTOFTHISSIMULATIONCOULDIMPROVEQUALITYOFPRODUCTBEFOREUSESIMULATION,THEREISDEFECTONTHEPRODUCTTHATRESULTEDAFTERINJECTION,BUTAFTERUSESIMULATION,THEQUALITYOFPRODUCTISIMPROVEDITISVERYHELPINTHEDEVELOPMENTOFNEWPRODUCTPLASTICCUPTHEINDUSTRYCOULDBEDOINGSIMULATIONFIRST,TOCREATETHENEWPRODUCTORDEVELOPEXISTINGDESIGNTHEYCOULDBESUCCESSTOCARRYOUTTHENEWDESIGNWITHGOODQUALITYITMEANSTHATTHEYCOULDBESAVINGINPRODUCTIONCOSTANDPRODUCTIONTIMEKEYWORDSINJECTIONMOULD,MOLDFLOWSOFTWARE,IMPROVINGQUALITY1INTRODUCTIONNOWADAYS,PLASTICSBEUSEDTOMANYPURPOSES,SUCHASBOTTLE,PLATE,GLASS,CELLPHONE,ANDKINDSOFACCESSORIESWHYPLASTICMATERIALSAREUSEDFORMANYPRODUCTSBECAUSETHEBEHAVIOUROFPLASTICSPLASTICMATERIALAREEASYTOBEFORMED,CAN’TBECORRODED,CHEAP,LIGHTANDDIFFICULTBEBROKENTHEREARESOMEMETHODSCANBEUSEDTOFORMPLASTICHOWEVER,THEMOSTMETHODTHATBEUSEDISINJECTIONINTHEINJECTIONPROCESSING,THEREARESOMEMATTERSTHATWEMUSTPAYTOATTENTION,BECAUSETHEMATTERSINFLUENCEQUALITYOFPRODUCTTHEMATTERSAREDESIGNOFMOLD,SETTINGOFINJECTIONMACHINE,ANDQUALITYOFPLASTICMATERIALINTHEMOLDDESIGNPROCESS,THEREARESOMEMATTERSTHATWEMUSTBEPAIDTOATTENTION,SOTHEMOULDDESIGNCANRESULTAPRODUCTWITHHIGHQUALITYTHEMATTERTHATOFTENOCCURISAFTERAMOULDHAVEMADE,PRODUCTWHICHRESULTFROMTHEMOLD,ITHAVELOWQUALITYITISBECAUSEDESIGNOFTHEMOLDISNOTPERFECTENOUGHANOTHERMATTERWHICHINFLUENCESTHEQUALITYOFPRODUCTISTHESETTINGOFINJECTIONMACHINETHESETTINGOFINJECTIONMACHINEINCLUDEDTEMPERATUREOFMELT,TEMPERATUREOFCOLD,INJECTIONPRESSURE,ANDETCWRONGANDNOTEXACTLYENOUGHOFSETTINGONTHEINJECTIONMACHINEWILLRESULTAPRODUCTWITHNOTGOODENOUGHQUALITYISBN9791557705I7IMPROVINGQUALITYOFINJECTIONMOLDUSINGMOLDFLOWSOFTWARESIMULATIONHARIYANTOGUNAWANANDWILLYANTOANGGONOCASESTUDYNEWDESIGNPLASTICCUPTHESHRINKAGECOMESONLYFROMTHEUNSOLIDIFIEDAREAS,WHICHTHEYAREBECONNECTEDTOTHEALREADYSOLIDIFIEDTHINSECTIONTHISBUILDSSTRESSESNEARTHEBOUNDARYOFTHETHINSECTIONTOTHICKSECTIONSINCETHETHINSECTIONDOESNOTYIELDBECAUSEITISSOLID,THETHICKSECTIONWHICHISSTILLLIQUIDMUSTYIELDOFTENTHISLEADSTOWARPINGORTWISTINGIFTHISISSEVEREENOUGH,THEPARTCOULDEVENCRACKWARPINGALSOCANBEENCAUSEDDUETONONUNIFORMMOLDTEMPERATURESORCOOLINGRATESNONUNIFORMPACKINGORPRESSUREINTHEMOLDALIGNMENTOFPOLYMERMOLECULESANDFIBERREINFORCINGSTRANDSDURINGTHEMOLDFILLRESULTSINPREFERENTIALPROPERTIESINTHEPARTMOLDINGPROCESSCONDITIONSTOOHIGHAINJECTIONPRESSUREORTEMPERATUREORIMPROPERTEMPERATUREANDCOOLINGOFTHEMOLDCAVITYGENERALLY,ITISBESTTOFOLLOWTHERESINMANUFACTURERSGUIDELINESONPROCESSCONDITIONSANDONLYVARYCONDITIONSWITHINTHELIMITSOFTHEGUIDELINESITISNOTGOODPRACTICETOGOBEYONDTHEPRESSUREANDTEMPERATURERECOMMENDATIONSTOCOMPENSATEFOROTHERDEFECTSINTHEMOLDIFRUNNERSNEEDTOBESIZEDDIFFERENTLYTOALLOWFORAPROPERFILL,ORGATESIZESTHATNEEDTOBECHANGED,THENTHOSECHANGESNEEDTOHAPPENOTHERWISETHEFINISHEDPARTSWILLHAVETOOMUCHBUILTINSTRESSES,COULDCRACKINSERVICEORWARPLEADINGTOMORESEVEREP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簡(jiǎn)介:JOURNALOFUNIVERSITYOFSCIENCEANDTECHNOLOGYBEIJINGVOLUME13,NUMBER3,JUNE2006,PAGE240CORRESPONDINGAUTHORYINGTANG,EMAILTANGYDLPUBLIC3BTANETCNMATERIALSOPTIMIZATIONSTRATEGYINENDMILLINGPROCESSFORHIGHSPEEDMACHININGOFHARDENEDDIE/MOLDSTEELYINGTANGMECHANICALENGINEERINGSCHOOL,UNIVERSITYOFSCIENCEANDTECHNOLOGYBEIJING,BEIJING100083,CHINARECEIVED20050221ABSTRACTANOPTIMIZATIONSTRATEGYFORHIGHSPEEDMACHININGOFHARDENEDDIE/MOLDSTEELBASEDONMACHININGFEATUREANALYSISWASSTUDIEDITISAFURTHEREXTENSIONOFTHEPREVIOUSLYPRESENTEDSTUDYONTHETHERMALMECHANISMOFENDMILLINGANDCONSTANTCUTTINGFORCECONTROLANOBJECTIVEFUNCTIONCONCERNINGMACHININGCOSTANDASSOCIATEDOPTIMIZATIONALGORITHMBASEDONMACHININGTIMEANDCUTTINGLENGTHCALCULATIONWASPROPOSEDCONSTRAINTSTOSATISFYSPECIFICMACHININGSTRATEGIESWHENHIGHSPEEDMACHININGTHEHARDENEDDIE/MOLDSTEEL,TROCHOIDTOOLPATHPATTERNINSLOTENDMILLINGTOAVOIDOVERHEATANDFEEDRATEADAPTATIONTOAVOIDOVERLOAD,WEREALSODISCUSSEDASACASESTUDY,THETOOLSELECTIONPROBLEMWHENMACHININGADIEPARTWITHMULTIPLEMACHININGFEATURESWASINVESTIGATEDKEYWORDSOPTIMIZATIONALGORITHMHARDENEDDIE/MOLDSTEELMACHININGCOSTMACHININGFEATURE1INTRODUCTIONTHEINTRODUCTIONOFADVANCEDCUTTINGTOOLSLIKEALTINCOATEDMICROGRAINCARBIDEENDMILLSINCETHE1990SHASCHANGEDTHETRENDINDIE/MOLDMANUFACTURINGTOWARDSHARDMACHININGBOTHINROUGHINGANDFINISHING1NOWADAYS,HIGHSPEEDMACHININGOFHARDENEDDIEANDMOLDSTEELSISAPROVENTECHNOLOGYALREADY,WHEREMANYSPECIFICMACHININGCONCEPTSANDSTRATEGIESAREDEVELOPEDTOFACILITATEIT2REPRESENTATIVELY,MACHININGFEATURESTHATAREDEFINEDASDISTINCTIVEVOLUMETRICSHAPETOBEREMOVEDBYDISTINCTIVEMACHININGOPERATIONSIECUTTINGTOOLANDTOOLPATHPATTERN,ISPUTFORWARDTOEASENCNUMERICALCONTROLPROGRAMMING3USUALLYTOOLPATHPATTERNFOREACHFEATURETYPECANBESTANDARDIZEDANDFIXEDONCEMACHININGFEATURESANDRELEVANTTOOLPATHPATTERNAREFIXED,ITBECOMESABSOLUTELYNECESSARYTOOPTIMIZEOTHEROPERATIONPARAMETERSBECAUSEWHENWECONSIDERBOTHPRODUCTIVITYANDTOOLCOST,THELATTERCONTRIBUTESTOASMUCHAS20OFTHETOTALCOSTOFDIEANDMOLDMANUFACTURINGSUCHOPTIMIZATIONISMADEPOSSIBLEWITHMACHININGFEATUREANDFIXEDTOOLPATHPATTERNANALYSIS,WHICHREDUCESTHENUMBEROFVARIABLESTHATHAVETOBECONSIDEREDATTHESAMETIMEPRODUCTIVITYANDTOOLCOSTCANBETREATEDASFUNCTIONSOFTHESEINDEPENDENTCUTTINGCONDITIONVARIABLESSOTHATTHEIMPACTOFTHESEVARIABLESONTHEPRODUCTIVITYANDTOOLCOSTORTHECOMBINEDOBJECTIVEFUNCTIONOFTHESETWOCANBECALCULATEDANDOPTIMIZEDTHISPAPERISORGANIZEDASFOLLOWSANOBJECTIVEFUNCTIONCONCERNINGMACHININGCOSTANDITSASSOCIATEDOPTIMIZATIONALGORITHMISPROPOSEDINSECTION2,FOLLOWEDBYACASESTUDYTOUSETHEPROPOSEDALGORITHMFORTOOLSELECTIONINENDMILLINGDIEPARTWITHMULTIPLEMACHININGFEATURESINSECTION3CONSTRAINTSFACEDINATTEMPTINGTOSATISFYSPECIFICMACHININGSTRATEGIESWHENHIGHSPEEDMACHININGTHEHARDENEDDIE/MOLDSTEELAREDISCUSSEDINTHESAMESECTIONCONCLUSIONSAREPRESENTEDINSECTION4BASEDONTHERESULTSOFTHECASESTUDY2OPTIMIZATIONSTRATEGYASCONCERNINGPRODUCTIVITY,THETIMEINVOLVEDINMACHININGPROCESSNEEDSTOBECALCULATEDTHEMACHININGTIMEMTCONSIDEREDINCLUDESTHECUTTINGTIMECTANDTHEAIRCUTTINGTIMENCTBASICALLY,THEEXACTCUTTINGTIMECTISCALCULATEDBYADDINGTHETIMESSPENTONEVERYCHIPANDTHEAIRCUTTINGTIMENCTISTHETOTALTIMEOFAIRCUTTINGINTHETOOLPATH,WHICHCANNORMALLYBECALCULATEDWITHEASEBASEDONFIXEDTOOLPATHPATTERN,MCNCNCZEIIILTTTTF∑1WHERETHECUTTINGLENGTHILOFTHEITHCHIPISCALCULATEDBASEDONTHEENGAGEMENTGEOMETRYBETWEENTHEWORKPIECEANDTHECUTTINGTOOL,ANDZEIFISTHEINSTANTFEEDOFTOOLWHENCUTTINGTHECHIPINTHECASEOFENDMILLINGCONCAVECONTOUR,IL,ZEIFANDOTHERPARAMETERS242JUNIVSCITECHNOLBEIJING,VOL13,NO3,JUN2006PROCESSPRESENTEDINPREVIOUSWORKS45ITBECOMESESSENTIALTOSEEKASPECIFICMACHININGSTRATEGYTOREDUCECUTTINGHEATACCUMULATIONFORIMPROVINGTOOLLIFETHEKEYISSUELIESINTHELIMITATIONOFCONTACTBETWEENTHETOOLANDTHEPARTPERREVOLUTIONTROCHOIDTOOLPATHPATTERNWITHSUCCESSIVETROCHOIDCYCLESOFTHESAMEPITCH,SHOWNINFIG3,ISSUCHASUBSTITUTEDESIGNEDFORENDMILLINGASLOTINTOTHEHARDENEDSTEELATHIGHSPEED6BYMAINTAININGALIMITEDPITCH,THEARCOFCONTACTISMINIMIZEDINCONJUNCTIONWITHPROPERFEEDSANDSPEEDS,ENDMILLINGINTHISMANNERCANREMOVEALARGEAMOUNTOFMATERIALWITHOUTTHEGENERATIONOFEXCESSIVEHEATFIG3SLOTENDMILLINGWITHTROCHOIDTOOLPATHPATTERNBISASLOTOFGIVENWIDTH2FEEDRATEADAPTATIONTOKEEPCONSTANTCUTTINGFORCEANOTHERCONCEPTTAKENASABASISFORHARDENEDDIESTEELENDMILLINGISTOMAINTAINTHECUTTINGFORCECONSTANTUNDERASAFETYLIMITESPECIALLYINROUGHINGORINTERMEDIATEROUGHINGOPERATION,BECAUSECHIPPINGOCCURSSOONIFEXCESSIVECUTTINGFORCESATTHECUTTINGEDGEAREPRESENTCHIPPINGONONECUTTINGEDGECANCAUSEACASCADEEFFECTOFSUCCESSIVECHIPPINGONTHEREMAININGINTACTCUTTINGEDGESTHISMAKESTHETOOLUNUSABLEVERYQUICKLYASTRAIGHTFORWARDAPPROACHTOKEEPCONSTANTCUTTINGFORCEISTOADAPTFEEDRATEALONGTOOLPATHTHEBASICPRINCIPLEOFTHESTRATEGYISTOSOLVETHEINSTANTFEEDRATEACCORDINGTOTOOLWORKENGAGEMENTGEOMETRYWITHASECONDORDERFORCEMODEL,WHICHWASPRESENTEDINPREVIOUSWORKS78,22011221112221212YXXXXXXΒΒΒΒΒΒ4WHEREYDENOTESTHEAVERAGECUTTINGFORCEVALUEINXYPLANEXYFTHECONTROLTARGETFORCEYISDETERMINEDFROMEXPERIENCES1XAND2XARETHENORMALIZEDMAXIMUMUNCUTCHIPTHICKNESSMITANDCHIPCUTTINGLENGTHILRESPECTIVELYTHESIXCOEFFICIENTS012,,ΒΒ???AREIDENTIFIEDBYCONDUCTINGASETOFPREPROCESSEXPERIMENTSOFSTRAIGHTCUTBYUSINGLEASTSQUARESMETHOD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簡(jiǎn)介:JOURNALOFMATERIALSPROCESSINGTECHNOLOGY1822007418–426THEUSEOFTAGUCHIMETHODINTHEDESIGNOFPLASTICINJECTIONMOULDFORREDUCINGWARPAGESHTANG?,YJTAN,SMSAPUAN,SSULAIMAN,NISMAIL,RSAMINDEPARTMENTOFMECHANICALANDMANUFACTURINGENGINEERING,UNIVERSITIPUTRAMALAYSIA,43400SERDANG,SELANGOR,MALAYSIARECEIVED3SEPTEMBER2004RECEIVEDINREVISEDFORM27JULY2006ACCEPTED10AUGUST2006ABSTRACTPLASTICINJECTIONMOULDINGISONEOFTHEMOSTIMPORTANTPOLYMERPROCESSINGOPERATIONSINTHEPLASTICINDUSTRYTODAYHOWEVER,LACKOFSKILLINMOULDMAKINGANDINJECTIONMOULDINGMACHINECONTROLWILLLEADTODEFECTIVEPLASTICPRODUCTWARPAGEISONETYPEOFDEFECTTHATUSUALLYAPPEARSINPRODUCTSWITHTHICKNESSLESSTHAN1MMTHISPROJECTISGOINGTOFABRICATEAMOULDTHATPRODUCEDATHINPLATEWITHDIMENSION120MM50MM1MMTHETHINPLATEWILLBEUSEDFORWARPAGETESTINGINMOULDFABRICATION,THEMOULDBASETHATPURCHASEWILLBEMACHINEDANDASSEMBLEDAFTERTHAT,THEMOULDISFIXEDONTHEINJECTIONMOULDINGMACHINETHEMACHINESETTINGSHOULDBEMADETOPRODUCETHEPRODUCTTHEN,THEPRODUCTWILLBEUSEDFORTESTINGONTHEEFFECTIVEFACTORSINWARPAGEPROBLEMBYAPPLYINGTHEEXPERIMENTALDESIGNOFTAGUCHIMETHODFROMTHERESULTS,ITSHOWSTHATTHEMOSTEFFECTIVEFACTORONTHEWARPAGEISMELTTEMPERATURETHEFILLINGTIMEONLYSLIGHTLYINFLUENCEDONTHEWARPAGETHEOPTIMUMPARAMETERSTHATCANMINIMIZETHEWARPAGEDEFECTAREMELTTEMPERATURE240?C,FILLINGTIME05S,PACKINGPRESSURE90ANDPACKINGTIME06S?2006ELSEVIERBVALLRIGHTSRESERVEDKEYWORDSPLASTICINJECTIONMOULDTAGUCHIMETHODSEXPERIMENTALDESIGNWARPAGE1INTRODUCTIONMOULDMAKINGISANIMPORTANTSUPPORTINGINDUSTRYBECAUSETHEIRRELATEDPRODUCTSREPRESENTMORETHAN70AMONGTHECOMPONENTSINCONSUMERPRODUCTSTHEHIGHDEMANDFORSHORTERDESIGNANDMANUFACTURINGLEADTIMES,GOODDIMENSIONALITYANDOVERALLQUALITY,ANDRAPIDDESIGNCHANGESHASBECOMETHEBOTTLENECKSINMOULDINDUSTRIES1ITISACOMPLICATEDPROCESS,ANDREQUIREDSKILLEDANDEXPERIENCEDMOULDMAKERGENERALLY,INJECTIONMOULDINGISONEOFTHEMOSTIMPORTANTPOLYMERPROCESSINGOPERATIONSINTHEPLASTICINDUSTRYTODAYAPPROXIMATELYONETHIRDOFALLPLASTICSARECONVERTEDINTOPARTSUSINGINJECTIONMOULDING2THISISONEOFTHEPROCESSESTHATAREGREATLYPREFERREDINMANUFACTURINGINDUSTRYBECAUSEITCANPRODUCECOMPLEXSHAPEPLASTICPARTSWITHGOODDIMENSIONALACCURACYANDVERYSHORTCYCLETIMES3TYPICALEXAMPLESARECASINGSANDHOUSINGSOFTHEPRODUCTSSUCHASCOMPUTERMONITORANDMOBILETELEPHONE,WHICHHAVEATHINSHELLFEATURETHESE?CORRESPONDINGAUTHOREMAILADDRESSSAIHONGENGUPMEDUMYSHTANGPRODUCTSTENDTOBECOMELIGHTER,THINNERANDSMALLERHENCE,THEINTERNALCOMPONENTSOFPRODUCTSHAVETOBEPACKEDINTOHOUSING,WHICHHASSMALLERVOLUMEONEWAYTOINCREASETHESPACEOFHOUSINGPARTSISTOREDUCETHEWALLTHICKNESSHOWEVER,THEINJECTIONMOULDINGOPERATIONBECOMESMOREDIFFICULTASTHEWALLTHICKNESSOFPLASTICPARTSBECOMESTHINNER4THISISBECAUSETHESIGNIFICANTWARPAGEDEFECTWILLBEAPPEAREDTOREDUCETHISSIGNIFICANTDEFECT,TESTINGPROCEDUREREGARDINGTOTHEEFFECTIVEFACTORSISREQUIREDATHINPLATEWITHDIMENSION120MM50MMAND1MMTHICKNESSWILLBEPRODUCEDITISUSEFORTESTINGONTHEEFFECTIVEFACTORSTOMINIMIZETHEWARPAGEDEFECTFIRSTLY,FABRICATINGTHEPLASTICINJECTIONMOULDISNEEDEDAFTERTHAT,THEMOULDISGOINGTOBEASSEMBLEDONTHEINJECTIONMOULDINGMACHINEWHENTHETHINPLATESHAVEBEENPRODUCED,THEYWILLBEUSEDFORTESTINGONTHEEFFECTIVEFACTORSINWARPAGEPROBLEMBYAPPLYINGTHEEXPERIMENTALDESIGNOFTAGUCHIMETHOD2PREPARATIONINFABRICATINGTHEMOULD,SOMEPREPARATIONSARENEEDEDTHECAPABILITYOFTHEMACHINETHATAREAVAILABLEINFACULTYARE09240136/–SEEFRONTMATTER?2006ELSEVIERBVALLRIGHTSRESERVEDDOI101016/JJMATPROTEC200608025420SHTANGETAL/JOURNALOFMATERIALSPROCESSINGTECHNOLOGY1822007418–426FIG3CONFIGURATIONOFCOOLINGCHANNELFORCOREPLATE4MOULDFABRICATIONTHEREARESOMEPARTSINTHEMOULDTHATNEEDTOBEMACHINEDITINVOLVEDHIGHPRECISEANDACCURACYPROCESSHENCE,ITISREQUIREDSKILLEDMOULDMAKERFOLLOWINGISTHEMACHININGPROCESSFOREVERYPARTOFTHEMOULD41TOPCLAMPINGPLATEPART1REAMTHROUGHHOLEWITH16MMDIAMETERDRILLINGMACHINEOPERATIONDESCRIPTIONSTOOLSSTEP1MARKINGTHEPOINTHEIGHTGAUGESTEP2CLAMPINGTHEPLATEONTHEMACHINETABLESTEP3CENTERINGATTHEMARKINGPOINTCENTERDRILLSTEP4DRILLINGTHROUGHHOLE?155DRILLSTEP5REAMINGTHEHOLE?16REAMERTOOL,HIGHSPEEDSTEELSPINDLESPEED,330RPMPART2TAPM6HOLESDRILLINGMACHINEOPERATIONDESCRIPTIONSTOOLSSTEP1MARKINGTHEPOINTHEIGHTGAUGESTEP2CLAMPINGTHEPLATEONTHEMACHINETABLESTEP3CENTERINGATTHEMARKINGPOINTCENTERDRILLSTEP4DRILLING2HOLESWITH12MMDEPTH?5DRILLSTEP5TAPPINGTHEHOLESM6TAPPERTOOL,HIGHSPEEDSTEELSPINDLESPEED,1000RPMPART3ENLARGEHOLETO40MMDIAMETERWITH148MMDEPTHMILLINGMACHINEOPERATIONDESCRIPTIONSTOOLSSTEP1MARKING?35AND?40CIRCLESCOMPASSSTEP2CLAMPINGTHEPLATEONTHEMACHINETABLESTEP3MILLINGTHEAREAAT?35CIRCLEWITH148MMDEPTH?10ENDMILLSTEP4BORINGUNTIL?40CIRCLEWITH148MMDEPTHBOREBITTOOL,HIGHSPEEDSTEELSPINDLESPEED,820RPMDEPTHOFCUT,2MMFORROUGHINGAND08MMFORFINISHINGFIG4SHOWSTHEPARTSOFTHETOPCLAMPINGPLATETHATNEEDTOBEMACHINEDNOTETHATTHEFIRSTSTEPINPART1,PART2ANDPART3FIG4PARTSOFTHETOPCLAMPINGPLATETHATNEEDTOMACHINEWHICHAREMARKINGPOINTANDMARKINGCIRCLEISDONEATTHESAMETIMEBEFOREPROCEEDTONEXTSTEP42CAVITYPLATEPART1REAMTHROUGHHOLEWITH16MMDIAMETERDRILLINGMACHINEOPERATIONDESCRIPTIONSTOOLSSTEP1MARKINGTHEPOINTHEIGHTGAUGESTEP2CLAMPINGTHEPLATEONTHEMACHINETABLESTEP3CENTERINGATTHEMARKINGPOINTCENTERDRILLSTEP4DRILLINGTHROUGHHOLE?155DRILLSTEP5REAMINGTHEHOLE?16REAMERTOOL,HIGHSPEEDSTEELSPINDLESPEED,330RPMPART2DRILLTHROUGHHOLESWITH8MMDIAMETERDRILLINGMACHINEOPERATIONDESCRIPTIONSTOOLSSTEP1MARKINGTHEPOINTHEIGHTGAUGESTEP2CLAMPINGTHEPLATEONTHEMACHINETABLESTEP3CENTERINGATTHEMARKINGPOINTCENTERDRILLSTEP4DRILLING2HOLESUNTILHALFWIDTHOFTHEPLATE?8DRILLSTEP5TURNTHEPLATETOOPPOSITESIDESTEP6CLAMPINGTHEPLATEONTHEMACHINETABLESTEP7CENTERINGATTHEMARKINGPOINTCENTERDRILLSTEP8DRILLING2THROUGHHOLES?8DRILLTOOL,HIGHSPEEDSTEELSPINDLESPEED,640RPMPART3TAP1/4??HOLESDRILLINGMACHINEOPERATIONDESCRIPTIONSTOOLSSTEP1CLAMPINGTHEPLATEONTHEMACHINETABLESTEP2DRILLING2HOLESWITH15MMDEPTH?11DRILLSTEP3TAPPINGTHEHOLES1/4??TAPPERSTEP4TURNTHEPLATETOOPPOSITESIDESTEP5CLAMPINGTHEPLATEONTHEMACHINETABLESTEP6DRILLINGANOTHER2HOLESWITH15MMDEPTH?11DRILLSTEP7TAPPINGTHEHOLES1/4??TAPPERTOOL,HIGHSPEEDSTEELSPINDLESPEED,460RPM
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