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1、<p> 秸稈燃料成型機(jī)的原理</p><p> 機(jī)械學(xué)院 09級本科一班</p><p> 生物質(zhì)成型機(jī)是將垃圾、木屑或農(nóng)作物秸稈及森林采伐剩余物經(jīng)粉碎、除塵、壓縮、定型等工序,壓縮成棒狀壓塊的一種固化成型設(shè)備。</p><p> 壓縮后的燃料呈塊狀,體積小,密度大,無任何添加劑。便于儲存和運(yùn)輸,使單位面積的燃燒值提高十幾倍,產(chǎn)熱性與抗煉性與中質(zhì)
2、煤接近。</p><p> 該設(shè)備采用螺旋預(yù)壓,活塞沖壓,二級壓縮工藝,機(jī)油強(qiáng)制冷卻,保證設(shè)備潤滑,解決了普通環(huán)模、平模壓塊機(jī)對秸稈的含水量要求較高和成型模具磨損快的不足。該設(shè)備具有電能消耗低、生產(chǎn)效率高、機(jī)械運(yùn)行壽命長、維修率低等特點(diǎn)。</p><p> 成型可替代煤、油等常規(guī)能源,廣泛應(yīng)用于生物質(zhì)發(fā)電、工業(yè)生產(chǎn)、城鎮(zhèn)居民的供熱采暖、高檔壁爐原料。 </p><p
3、><b> 成型物料 </b></p><p> 原料:各種垃圾篩上物、生物質(zhì)秸稈(牧草、稻草、谷草、麥秸、玉米秸、花生秧、豆秸、樹葉、棉籽皮等粗飼料和棉花秸、灌木、林產(chǎn)品下腳料等) </p><p> 秸稈燃料成型機(jī),采用平模塊狀與壓輪之間擠壓力和??啄Σ亮ο嗷プ饔迷?,使物料獲得成型。</p><p> 物料在加工過
4、程中無需加入任何添加劑或粘結(jié)劑。秸稈等物料中含有一定的纖維素和木質(zhì)素,其木質(zhì)素是物料中的結(jié)構(gòu)簡單體,屬于苯丙烷型的高分子化合物。具有增強(qiáng)細(xì)胞壁、粘合纖維素的作用。木質(zhì)素屬非晶體,在常溫下主要部分不容易任何溶劑,沒有熔點(diǎn),但有軟化點(diǎn)。當(dāng)溫度達(dá)到一定值時,木質(zhì)素軟化粘結(jié)力增加,并在一定壓力作用下使其纖維素分子團(tuán)錯位、變形、延展,內(nèi)部相鄰的生物顆料相互進(jìn)行連接,重新組合而壓制成型。</p><p><b>
5、 工藝流程:</b></p><p> 原料收集·原料粉碎·機(jī)械制粒成型·裝袋銷售</p><p> 根據(jù)農(nóng)作物的收獲期不同,要及時大量儲存原料,隨后粉碎,成型。成型時注意不要隨即裝袋,因熱脹冷縮的原理待冷卻410分鐘后,再裝袋運(yùn)輸。</p><p> 秸稈燃料成型機(jī)性能介紹:</p><p>
6、 一、自動化程度高、產(chǎn)量高、價格低、耗電少、操作簡單、移動方便。如無電力設(shè)施可用柴油代替。</p><p> 二、物料適應(yīng)能力強(qiáng):適應(yīng)于各種生物質(zhì)原料成型、秸稈從粉末狀至60mm長度之間,含水率5-30%之間,都能加工成型。</p><p> 三、壓輪自動調(diào)節(jié)功能:利用推力軸承雙向旋轉(zhuǎn)的原理自動呢調(diào)節(jié)壓力角度,使物料部擠團(tuán)、不悶機(jī),保證出料成型的穩(wěn)定。</p><
7、p> 四、操作簡單實(shí)用方便:自動化程度高,用工少,僅需3人,使用人工上料或輸送機(jī)自動上料均可。</p><p> 五、模盤使用壽命長:該模具采用特種鋼材加特殊耐磨材料研制而成,三年內(nèi)無需更換。秸稈燃料成型機(jī)使用說明:</p><p><b> 一、操作要求:</b></p><p> 1、開機(jī)前請先注入齒輪油25公斤(一次加油可連
8、續(xù)使用10以上),加油后擰緊注油孔塞頭。</p><p> 2、認(rèn)真檢查電力線路,預(yù)防串點(diǎn)、漏電、確保使用安全。</p><p> 3、仔細(xì)檢查機(jī)器電機(jī),傳動部件連接部位的螺栓,螺絲是否堅固,有無松動現(xiàn)象,以便及時緊固。</p><p> 4、根據(jù)物類的種類設(shè)定預(yù)熱溫度(玉米、小麥秸稈在80到90℃之間,花生殼稻殼在80到100℃之間)。</p>
9、<p> 5、開機(jī)后先空轉(zhuǎn)一分鐘,檢查機(jī)器轉(zhuǎn)動是否正常,正常時再少量進(jìn)料,待機(jī)器內(nèi)的余料出凈后,才可均勻上料。</p><p> 6、上料前,請務(wù)必注意原料中的堅硬雜物,杜絕石料、鐵塊等進(jìn)入料倉以免損壞機(jī)器。</p><p> 7、每運(yùn)行8小時須為萬向節(jié)上的注油空加油一次,一次注油2-3滴即可。停機(jī)前請上少許濕料,以便次日開機(jī)后順利出料。</p><p
10、><b> 二、注意事項(xiàng):</b></p><p> 1、使用前請仔細(xì)閱讀本說明書各項(xiàng)內(nèi)容,并按照操作規(guī)程及先后順序操作。</p><p> 2、成型機(jī)對水分的要求:玉米秸稈、小麥秸、稻草的含水量在10%-30%之間均可成型,以15%-20%之間為最佳?;ㄉ鷼ぁ⒌練さ暮吭?2%-14%之間時,成型效果最好。</p><p>
11、3、料斗內(nèi)無料時請勿空轉(zhuǎn)。如因原料水分超過30%發(fā)生悶機(jī)(不出料)現(xiàn)象時,應(yīng)及時關(guān)閉機(jī)器,清理料斗內(nèi)的濕料,再加入符合要求的原料即可正常生產(chǎn)。</p><p> 4、聽到機(jī)器有異常響動時,立即停機(jī)檢查,嚴(yán)禁取下料斗開機(jī),以防壓輥傷人。</p><p><b> 秸稈燃料的特點(diǎn):</b></p><p> 成型后的顆粒燃料,比重(speci
12、fic gravity)大,體積小,耐燃燒,便于儲存和運(yùn)輸。成型后的體積是原料體積的1/30~40,比重是原料的10~15倍(密度為:0.8-1.4)熱值可達(dá)3400~6000大卡,是高揮發(fā)酚的固體燃料。</p><p><b> 附錄:外文</b></p><p> Biomass briquetting machine is trash, sawdust or
13、 crop straw and the forest harvesting residues by crushing, dust, compression, setting and other steps, compressed into a rod pressing block of a curing equipment.</p><p> The compressed fuel in bulk, small
14、 volume, high density, without any additives.Storage and transportation are convenient, the unit area of the combustion value increased ten times, heat resistance and coke and coal near</p><p> The device a
15、dopts a spiral pre-pressing, piston punch, two stage compression process, oil cooling, guarantee the equipment lubrication, to solve the ordinary ring mold, flat molded block machine for straw moisture content higher and
16、 mould wear quickly deficiency.And has low power consumption, high production efficiency, mechanical operation and long life, low repair rate</p><p> Molding can replace conventional energy sources such as
17、coal, oil, widely used in industrial production, biomass power generation, urban heating, high-grade fireplace materials</p><p> Molding material</p><p> Raw materials: </p><p>
18、All kinds of waste residue on sieve, biomass straw ( straw, straw, grass, straw, corn stalks, peanut seedling, beans, leaves, seeds and other coarse fodder and cotton stalk, Bush, forest products and other waste ) </p
19、><p> Straw fuel molding machine, using a flat die block and the pressing wheel extrusion force and friction force between the die hole interaction principle, make the material gain shaping.</p><p&g
20、t; The material in the process needs no addition of any additives or binder.Straw material contains a certain amount of cellulose and lignin, lignin is the material in simple structure, belonging to the phenyl propane t
21、ype polymer compound, with enhanced cell wall, cellulose binding effect.Lignin is a crystal at room temperature, main part is not easy for any solvent, no melting point, but has a softening point.When the temperature rea
22、ches a certain value, lignin softening bond force is increased, </p><p> Technological process:</p><p> Material collection---- Grinding of raw materials---- Machinery granulation molding----
23、Packaging sales</p><p> According to different crop harvest, timely storing large quantities of raw materials, then smash, molding.Molding time be careful not to immediately bagging, due to the principle of
24、 thermal expansion and contraction after cooling after 410 minutes, and bagging transport</p><p> Performance introduction:</p><p> One, a high degree of automation, high yield, low cost, less
25、 power consumption, simple operation, convenient movement, such as no power facilities available diesel substitute.</p><p> In two, the material adaptability: adapted to a variety of biomass straw forming,
26、from powder to 60mm length between, moisture content between 5-30%, the molding can be processed.</p><p> Three, roller adjustment function: the use of two-way thrust bearing rotation of the principle of au
27、tomatic. Adjust the pressure angle, the material of crowd and stuffy machine, ensure the stability of the molding material.</p><p> In four, the operation is simple and practical and convenient: a high degr
28、ee of automation, less labor, only 3 people, the use of artificial feeding or automatic feeding conveyor can be</p><p> In five, mold long service life: the use of a mold of special steel and special wear-r
29、esistant material, need not change inside three years</p><p> Instructions for use:</p><p> One, operational requirements</p><p> In 1, before turning to fill 25 kg gear oil ( a
30、gas can be used continuously for more than 10 ), the gas after tightening oil hole plug</p><p> 2, check the power lines, prevent string point, leakage, ensure safe use</p><p> 3, carefully ch
31、eck the machine motor, the transmission part is connected with parts of the bolts, screws are solid, with or without loosening, in order to timely fastening</p><p> In 4, according to the type of preheating
32、 temperature setting ( corn, wheat straw in the 80 to 90 ℃, peanut shell husk in 80 to 100 DEG C )</p><p> In 5, the boot after the first idle for a minute, check the machine rotation is normal, normal and
33、a small amount of feed, the machine more than the material out of the net, can evenly feeding</p><p> 6, feeding, please be sure to pay attention to raw materials of hard sundries, put an end to stone, iron
34、 into the hopper so as not to damage the machine</p><p> 7, each 8 hours of operation required for gimbal on the oil air refueling once, an oil 2-3 drops. Stop before you a little wet material, so that the
35、next day after starting smoothly discharging</p><p> In two, matters needing attention</p><p> 1, please read carefully before using this statement of the content, and in accordance with the o
36、perating rules and order operation</p><p> 2, forming machine water requirements: corn straw, wheat straw, straw moisture content in 10%-30% can be molded, to 15%-20% for the best. Peanut shells, rice husk
37、content in 12%-14% between, forming the best effect</p><p> In 3, hopper no material not idling. As a result of raw material moisture content exceeds 30% boring machine (not discharging ) phenomenon, should
38、 be promptly shut down the machine, cleaning hopper wet material, adding to meet the requirements of the raw material can be normal production</p><p> The 4, hear the machine has abnormal sound, immediately
39、 stop check, is strictly prohibited to remove hopper boot, to prevent the pressure roller</p><p> The characteristic:</p><p> After forming the fuel particles, than the major, small size, resi
40、stant to combustion, is convenient for storage and transportation</p><p> After forming the volume is the material volume 1/30~40, specific gravity is the raw material for 10~15 times (density of: 0.8-1.4 )
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