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1、<p><b> 摘 要</b></p><p> 本文介紹了一種新型的壓力機(jī)與墊板間快速夾緊裝置。分析了該裝置的工作原理和液壓控制原理和電器控制原理。</p><p> 在現(xiàn)代化的生產(chǎn)實(shí)際中,壓力機(jī)與墊板之間的夾緊裝置還是傳統(tǒng)的手動(dòng)夾緊裝置。不僅耗時(shí)費(fèi)力,而且已經(jīng)遠(yuǎn)遠(yuǎn)不能滿(mǎn)足現(xiàn)代化生產(chǎn)的需要,因而急需對(duì)其進(jìn)行改造。</p><p
2、> 壓力機(jī)與墊板間的快速夾緊設(shè)計(jì)就是應(yīng)現(xiàn)代化生產(chǎn)的需要而研究設(shè)計(jì)的。該設(shè)計(jì)包括機(jī)械夾緊裝置的設(shè)計(jì),液壓控制系統(tǒng)的設(shè)計(jì),以及電氣控制系統(tǒng)的設(shè)計(jì)。將機(jī)-電-液技術(shù)結(jié)合起來(lái),實(shí)現(xiàn)快速夾緊。</p><p> 壓力機(jī)與墊板間快速夾緊裝置主要由機(jī)械夾緊裝置、液壓控制系統(tǒng)、電氣控制系統(tǒng)組成。它以機(jī)械夾緊裝置為主要的夾緊執(zhí)行元件。通過(guò)螺桿與螺母之間的螺旋傳動(dòng)實(shí)現(xiàn)夾緊、放松操作,并要求螺桿自鎖。液壓缸活塞桿的伸縮,使機(jī)
3、械夾緊裝置擺動(dòng),實(shí)現(xiàn)抽出墊板的目的。液壓缸、液壓馬達(dá)的動(dòng)作控制由液壓系統(tǒng)實(shí)現(xiàn)。在液壓系統(tǒng)中,采用了電磁換向閥和壓力繼電器。電磁換向閥和壓力繼電器的控制,由電氣控制系統(tǒng)實(shí)現(xiàn)。在電氣部分,采用了PLC控制,這樣,整個(gè)裝置的控制可靠性提高,通用性更好,操作更方便。</p><p> 本設(shè)計(jì)融合了機(jī)-電-液一體化的設(shè)計(jì)理念,尋求更為有效的設(shè)計(jì)理論和方法來(lái)實(shí)現(xiàn)壓力機(jī)與墊板的快速夾緊。該夾緊裝置實(shí)現(xiàn)了設(shè)計(jì)目標(biāo),具有較高的自
4、動(dòng)化程度,運(yùn)行穩(wěn)定可靠,性能價(jià)格比較高,非常適合于現(xiàn)代化生產(chǎn)實(shí)際的需要。因此,該產(chǎn)品的推廣具有十分廣闊的前景。</p><p> 關(guān)鍵詞:夾緊裝置;液壓系統(tǒng);電氣控制;機(jī)電一體化。</p><p> Design of The Clamping Device Between The Press and Backing Board</p><p><b>
5、; Abstract</b></p><p> This paper introduces a new type of fast clamping device between the press and the space block. It also analyzes the working principle and the hydraulic and the electrical prin
6、ciple for this kind of trigger equipment.</p><p> At present, in the practice of the moderation production, the clamping device between the press and the space block is still controlled by handed clamping e
7、quipment, it not only costs much time and labour power, but also can not meet the need of moderation production. For these reasons, the traditional handed clamping should be improved.</p><p> The design of
8、a new type of fast clamping device between the press and the space block is based the need of moderation production. It consists three parts, which are machinery clamping equipment, the design of hydraulic control system
9、 and the design of the electrical controlling. The integration of the machinery, electricity and hydraulic pressure brings about fast clamping device.</p><p> There are three important parts: the fast clamp
10、ing device, the hydraulic controlling system and the electrical controlling system. The machinery fast clamping is the most important clamping actuating mechanism. Through the spiral movement between the clamping device,
11、 the lead-screw and the nut, it realizes the clamping movement and disengagement , it also must has self locking.</p><p> The shank of the piston of the hydraulic presser has the movement of elongation and
12、drawing back, in this way, we can realize oscillatory movement of the machinery, and get out the space block. The movement of the hydraulic presser and the hydraulic motor is controlled by the hydraulic control system. I
13、n the hydraulic system, the controlling of the solenoid operated direction vale and the pressure switch is realized by the electric automation.</p><p> The application of the PLC improves the reliability of
14、 the whole set, and makes the compatibility better and the controlling of the set much convenient.</p><p> This design consists the theory of the mechatronics, we want to find a much better designing theory
15、 and method to realize the fast clamping between the press and the space block. This fast clamping device brings about the target of this design, it has a high level of the automation and the operating is reliable. And w
16、hat is more, the performance index is high. This device is much suited the need of the modernization production, so it has a broad prospect of promotion.</p><p> Key Words: clamping device, hydraulic syste
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