多極離心泵維護(hù)檢修規(guī)程

1、1目錄目錄1總則總則..............................................................................................................................................21.1適用范圍............................................................

2、..............................................................21.2結(jié)構(gòu)簡述..........................................................................................................................21.3技術(shù)性能....................

3、......................................................................................................22完好標(biāo)準(zhǔn)完好標(biāo)準(zhǔn)............................................................................................................

4、..........................22.1零、部件..........................................................................................................................22.2遠(yuǎn)行性能........................................................

5、..................................................................32.3技術(shù)資料..........................................................................................................................32.4設(shè)備及環(huán)境...............

6、.......................................................................................................33設(shè)備的維護(hù)設(shè)備的維護(hù).........................................................................................................

7、.........................33.1日常維護(hù)..........................................................................................................................33.2定期檢查內(nèi)容.......................................................

8、...........................................................33.3常見故障處理方法..........................................................................................................43.4緊急情況停車.................................

9、.................................................................................44檢修周期和檢修內(nèi)容檢修周期和檢修內(nèi)容..................................................................................................................54.1檢

10、修周期..........................................................................................................................54.2檢修內(nèi)容.......................................................................................

11、...................................55檢修方法及質(zhì)量標(biāo)準(zhǔn)檢修方法及質(zhì)量標(biāo)準(zhǔn)..................................................................................................................65.1泵體與底座..........................................

12、............................................................................65.2導(dǎo)葉與襯套......................................................................................................................65.3泵軸...........

13、.......................................................................................................................65.4葉輪...............................................................................................

14、...................................75.5軸套..................................................................................................................................75.6平衡盤裝置........................................

15、..............................................................................75.7轉(zhuǎn)子..................................................................................................................................75.8軸承

16、..................................................................................................................................85.9軸封....................................................................................

17、..............................................85.10聯(lián)軸器............................................................................................................................96試車與驗(yàn)收試車與驗(yàn)收..............................

18、....................................................................................................96.1試車前的準(zhǔn)備工作..........................................................................................................96

19、.2試車..................................................................................................................................96.3驗(yàn)收................................................................................

20、..................................................97維護(hù)檢修安全注意事項(xiàng)維護(hù)檢修安全注意事項(xiàng)............................................................................................................107.1維護(hù)安全注意事項(xiàng)...........................

21、.............................................................................107.2檢修安全注意事項(xiàng)........................................................................................................107.3試車安全注意事項(xiàng).............

22、...........................................................................................1032.1.3安全防護(hù)裝置齊全、穩(wěn)固。2.1.4壓力表、電流表等儀表齊全、靈敏，量程符合規(guī)定并定期校驗(yàn)。2.1.5進(jìn)、出口閥門及潤滑、冷卻系統(tǒng)管線安裝整齊，標(biāo)志明顯，油標(biāo)、油杯等齊全好用。2.1.6各部安裝配合符合規(guī)定。2.1.7泵體、泵座及附屬管線、管件

23、油漆完整。2.1.8基礎(chǔ)、底座完整，堅(jiān)固。2.2遠(yuǎn)行性能2.2.1油路暢通，潤滑良好，實(shí)行“五定”、“三級過濾”。2.2.2壓力、流量平穩(wěn)，各部溫度正常，電流穩(wěn)定。2.2.3運(yùn)轉(zhuǎn)平穩(wěn)，無異常振動、雜音等不正?，F(xiàn)象。2.2.4能力可達(dá)到銘牌出力或查定能力。2.3技術(shù)資料2.3.1有泵的總裝圖或結(jié)構(gòu)圖，有易損配件圖。2.3.2有使用說明書產(chǎn)品合格證質(zhì)量證明書。2.3.3操作規(guī)程、維護(hù)檢修規(guī)程齊全。2.3.4設(shè)備檔案齊全，數(shù)據(jù)準(zhǔn)確，包括：a.

24、安裝及試車驗(yàn)收資料；b.設(shè)備運(yùn)行記錄；c.歷次檢修及驗(yàn)收記錄；d.設(shè)備缺陷及事故情況記錄。2.4設(shè)備及環(huán)境2.4.1設(shè)備清潔，外表無塵灰、油垢。2.4.2基礎(chǔ)整潔，表面無積水、雜物，環(huán)境整齊清潔。2.4.3進(jìn)出口閥門、法蘭接口及泵體各段接合處均無泄漏。2.4.4軸封處泄漏不得大于：a.填料密封，初期每分鐘不多于20滴，末期每分鐘不多于40滴；b.機(jī)械密封，初期應(yīng)無泄漏，末期每分鐘不多于5滴。3設(shè)備的維護(hù)設(shè)備的維護(hù)3.1日常維護(hù)3.1.1

25、嚴(yán)格按泵的操作規(guī)程啟動、運(yùn)行與停車，并做好運(yùn)行記錄。3.1.2每班檢查潤滑部位的潤滑油是否符合規(guī)定。3.1.3新?lián)Q軸承后，工作100小時(shí)應(yīng)清洗換油，以后每運(yùn)行10001500小時(shí)換油一次，油脂每運(yùn)行20002400小時(shí)換油。3.1.4經(jīng)常檢查軸承溫度，應(yīng)不高于環(huán)境溫度35℃，滾動軸。承的最高溫度不得超過75℃；滑動軸承的最高溫度不得超過65℃。經(jīng)常檢查電機(jī)溫升。3.1.5每班檢查軸封處滴漏情況，填料密封保持每分鐘1020滴為宜；對于機(jī)械