反應(yīng)釜維護(hù)檢修規(guī)程

1、1目錄目錄1總則總則..........................................................................................................................21.1適用范圍................................................................................

2、..........................................21.2結(jié)構(gòu)簡(jiǎn)述..........................................................................................................................21.3主要性能........................................

3、..................................................................................22完好標(biāo)準(zhǔn)完好標(biāo)準(zhǔn)..................................................................................................................22.1零、部件......

4、....................................................................................................................22.2運(yùn)行性能................................................................................................

5、..........................22.3技術(shù)資料..........................................................................................................................32.4設(shè)備及環(huán)境.......................................................

6、...............................................................33設(shè)備的維護(hù)設(shè)備的維護(hù)................................................................................................................33.1日常維護(hù).........................

7、.................................................................................................33.2定期檢查內(nèi)容.................................................................................................................

8、.33.3常見故障處理方法..........................................................................................................33.4緊急情況停車...........................................................................................

9、.......................34檢修周期和檢修內(nèi)容檢修周期和檢修內(nèi)容..............................................................................................44.1檢修周期...........................................................................

10、...............................................44.2檢修內(nèi)容..........................................................................................................................45檢修方法及質(zhì)量標(biāo)準(zhǔn)檢修方法及質(zhì)量標(biāo)準(zhǔn).......................

11、.......................................................................55.1釜體..................................................................................................................................55.2轉(zhuǎn)動(dòng)裝置.....

12、.....................................................................................................................65.3攪拌裝置...............................................................................................

13、...........................75.4軸向密封裝置..................................................................................................................85.5安全附件.............................................................

14、.............................................................95.6安裝..................................................................................................................................96試車與驗(yàn)收試車與驗(yàn)收...........

15、...................................................................................................96.1試車前的準(zhǔn)備工作..........................................................................................................96.

16、2試車..................................................................................................................................96.3驗(yàn)收.................................................................................

17、...............................................107維護(hù)檢修安全注意事項(xiàng)維護(hù)檢修安全注意事項(xiàng)........................................................................................10107.1維護(hù)安全注意事項(xiàng)...............................................

18、.........................................................107.2檢修安全注意事項(xiàng)........................................................................................................107.3試車安全注意事項(xiàng).................................

19、.......................................................................1032.2.4生產(chǎn)能力達(dá)到銘牌出力或查定能力。2.3技術(shù)資料2.3.1設(shè)備檔案齊全，有產(chǎn)品合格證、產(chǎn)品使用說明書。2.3.2檢修及驗(yàn)收記錄齊全。2.3.3運(yùn)行時(shí)間和累計(jì)運(yùn)行時(shí)間有統(tǒng)計(jì)、記錄。2.3.4有裝配總圖及易損配件零件圖。2.3.5操作規(guī)程，維護(hù)檢修規(guī)程齊全。2.3.6壓力容器檔案資料齊全

20、并符合有關(guān)規(guī)定。2.4設(shè)備及環(huán)境2.4.1崗位整潔，設(shè)備見本色。2.4.2動(dòng)、靜密封點(diǎn)統(tǒng)計(jì)準(zhǔn)確，無跑、冒、滴、漏。3設(shè)備的維護(hù)設(shè)備的維護(hù)3.1日常維護(hù)3.1.1經(jīng)常觀察釜體及零部件是否有變形、裂紋、腐蝕等現(xiàn)象。保持緊團(tuán)件無松動(dòng)，傳動(dòng)帶松緊適當(dāng)。3.1.2保持潤(rùn)滑系統(tǒng)清潔，通暢，按潤(rùn)滑圖表所示位置加注潤(rùn)滑油或脂，嚴(yán)格執(zhí)行“五定”、“三級(jí)過濾”規(guī)定。3.1.3按操作規(guī)程開停車，認(rèn)真控制各項(xiàng)工藝指標(biāo)，如壓力、溫度、流量、時(shí)間、轉(zhuǎn)速、物料配比等

21、，嚴(yán)禁超溫、超壓、超負(fù)荷運(yùn)行。3.1.4保持密封裝置的冷卻液清潔；通揚(yáng)，溫度符合要求，密封性能良好。3.1.5及時(shí)消除跑、冒、滴、漏。3.1.6保持周圍環(huán)境整潔，設(shè)備見本色。3.1.7停車后做好設(shè)備的維護(hù)保養(yǎng)。3.2定期檢查內(nèi)容定期檢查內(nèi)容見表2。表2檢查記錄檢查內(nèi)容檢查間隔操作記錄本進(jìn)行對(duì)比、分析，了解、掌握設(shè)備狀況每周一至二次物料仔細(xì)查看物料是否變色、混有雜物等現(xiàn)象，從而判斷設(shè)備是否有內(nèi)漏或銹蝕物脫落每次出料后減速機(jī)電動(dòng)機(jī)釜體診聽并

22、判斷內(nèi)部零件有無松動(dòng)及損壞每班一次釜體支架基礎(chǔ)目視和用水平儀檢查，應(yīng)無下沉、無傾斜無變形，接地良好每月二次進(jìn)料管壓料管有無堵塞、結(jié)疤、腐蝕、變形等現(xiàn)象每次出料后壓力表溫度計(jì)液面計(jì)是否完好無損、清晰、準(zhǔn)確每班一次3.3常見故障處理方法常見故障處理方法見表33.4緊急情況停車發(fā)生下列異?，F(xiàn)象之一時(shí)，必須緊急停車：a.反應(yīng)釜工作壓力、介質(zhì)溫度或壁溫超過許用值，采取措施仍不能得到有效控制；b.反應(yīng)釜的主要受壓元件發(fā)生裂縫、鼓包、變形、泄漏等危及