棒料切割機的設(shè)計

1、目 錄摘要 ......................................................................1 關(guān)鍵詞 ....................................................................1 Abstract： .........................................................

2、.......1 Key words： ...............................................................1 引言 ......................................................................21 概述.........................................................

3、............21.1 選題背景 ..............................................................2 1.2 研究意義 ..............................................................2 2 切割部分設(shè)計 ....................................................

4、........3 2.1 切割部分設(shè)計要求 ......................................................3 2.2 切割部分設(shè)計方案 ......................................................3 2.3 切割部分工作原理 ......................................................4 2.4

5、 切割部分結(jié)構(gòu)設(shè)計 ......................................................5 2.4.3 帶傳動設(shè)計 ..........................................................5 2.4.4 升降液壓缸的設(shè)計 ....................................................8 2.4.5 滾動軸承的選取

6、及校核 ...............................................12 3 夾緊部分設(shè)計 ...........................................................14 3.1 夾緊機構(gòu)設(shè)計要求 .....................................................14 3.2 夾緊部分方案設(shè)計 .............

7、........................................14 4 縱橫行走部分的設(shè)計 .....................................................15 4.1 縱橫行走裝置設(shè)計要求 .................................................15 4.2 縱橫行走部分方案設(shè)計 ...........................

8、......................15 4.3 直線導軌的選擇計算 ...................................................15 4.3.1 選定條件 ...........................................................15 4.3.2 選擇方式 ...........................................

9、................15 5 液壓傳動系統(tǒng)設(shè)計 .......................................................17 5.1 液壓傳動機構(gòu)..........................................................17 5.2 液壓傳動原理圖 .................................................

10、......17 6 電氣控制的設(shè)計 .........................................................18 6.1 電氣控制設(shè)計要求 .....................................................18 6.2 電氣控制設(shè)計方案 .....................................................18 6.3

11、 可編程控制器 PLC 控制流程 .............................................19 7 結(jié) 論 ..................................................................19 附錄 A—PLC I/O 端口分配圖 ................................................21 附錄 B—棒料切割機

12、裝配圖..................................................22 致謝 .....................................................................23棒料切割機的設(shè)計機械電子專業(yè) 學生 韋忠爽指導教師 閆冰潔摘要：通過對切割過程的觀察和研究，本課題采用了機電一體化系統(tǒng)設(shè)計思想，對其整體造型、機械結(jié)構(gòu)和控制系統(tǒng)進行設(shè)計,此

13、棒料切割機電一體化系統(tǒng)主要由四個部分組成：機械本體、電子控制單元、執(zhí)行器和動力源。工作原理是電動機通過帶傳動帶動切割片做高速旋轉(zhuǎn)運動，電機與工作臺之間采用鉸支撐方式，升降液壓缸可推動切割片進行上下移動帶動刀片完成順序切割動作。切割機采用 PLC 控制各個液壓換向閥的電磁鐵，實現(xiàn)棒料的自動下料和切割以及檢測工作。隨動工作臺前進速度也可以通過夾緊機械手夾緊棒料使之與棒料速度同步。橫向切割時的切割速度可以通過液壓缸來調(diào)節(jié)。現(xiàn)場運行情況表明，此

14、切割機具有動作快、運動平穩(wěn)以及與計算機聯(lián)機方便等優(yōu)點，能夠降低工人的勞動強度，實現(xiàn)自動控制，提高勞動生產(chǎn)率。關(guān)鍵詞：切割機；機電一體化；液壓；棒料；PLC 控制Design of Bar Cutting MachineStudent majoring in mechanical and electronic engineering Name Wei ZhongshuangTutor Yan Bingjie Abstract：Bas

15、ed on the research of the cutting process, this subject adopts mechanical and electrical integration of system design idea, the overall modeling, mechanical structure and control system design, bar stock cutting the mech

16、anical and electrical integration system is mainly composed of four parts: the basic machine, electronic control unit, actuators, and power supply. Working principle is the motor drives the cutting piece of high-speed mo

17、vement, motor and adopts the hinged support method between the workbench, a falling cylinder can be driven to move up and down push cutting disc blade cutting action completed order, each hydraulic cutting machine adopts

18、 PLC control reversing valve electromagnet, implement automatic cutting and blanking bar work and tests. And servo table speed can also be through the clamping manipulator clamping bar to that of the bar speed synchroniz

19、ation. Transverse cutting when the cutting speed can be adjust by hydraulic cylinder. Field operation shows that, the design of the cutting machine is fast, smooth movement, and convenient with computer on line, it can i