uscar21端子壓接的性能規(guī)范

1、PERFMANCESPECIFICATIONFCABLETOTERMINALELECTRICALCRIMP端子壓接的性能規(guī)范1.SCOPE范圍IMPTANTNOTICE:InanyintendedvehicleapplicationiftheproductscoveredbythisspecificationaremaybesubjectedtoconditionsbeyondthosedescribedinthisdocumentTh

2、eymustpassspecialtestssimulatingtheactualconditionstobeencounteredbefetheycanbeconsideredacceptablefactualvehicleapplication.Productscertifiedbytheirsupplierashavingpassedspecificapplicableptionsofthisspecificationarenot

3、tobeusedinapplicationswhereconditionsmayexceedthosefwhichtheproducthasbeensatisfactilytested.TheAuthizedPersonisthefinalauthityastowhattestsaretobeperfmedonhisherpartsfwhatpurposethesetestsarerequired.Hesheisalsothefinal

4、authityfresolvinganyquestionsrelatedtotestingtothisspecificationtoauthizinganydeviationstotheequipmentprocedurescontainedinthisspecification.Anysuchdeviationmustbedocumentedincludedinthefinaltestrept.重要提示：在任何汽車應(yīng)用中，對(duì)于本規(guī)范沒

5、有涉及到的情況，產(chǎn)品必須通過相應(yīng)的特殊試驗(yàn)，該試驗(yàn)的試驗(yàn)條件應(yīng)該模仿汽車在實(shí)際使用中的條件。對(duì)于通過了該規(guī)范中要求的試驗(yàn)的產(chǎn)品，使用時(shí)也不能應(yīng)用于超過該試驗(yàn)條件的場(chǎng)合。權(quán)威人士是最終有權(quán)指出他或她的產(chǎn)品需要做哪些試驗(yàn)并且這些試驗(yàn)有哪些目的的人。對(duì)于解決該規(guī)范中出現(xiàn)的任何試驗(yàn)問題，對(duì)于與該規(guī)范中包含的試驗(yàn)設(shè)備和試驗(yàn)程序相違背的情況，他或她仍然是有最終決定權(quán)的人。試驗(yàn)中出現(xiàn)的任何不符合性都必須作記錄，并記錄在最終試驗(yàn)報(bào)告中。1.Thissp

6、ecificationdefinesbasictestmethodsrequirementsfsolderlesscrimpedconnections.1.在該規(guī)范中定義了關(guān)于純壓接連接（沒有焊接）的基本試驗(yàn)方法和試驗(yàn)要求。2.CrimpapplicationsvalidatedtothisspecificationsupercedeanycrimpinfmationonFdGMDaimlerChryslercomponentprint

7、s.Itispreferredthattheterminalsupplierdotestingionofcrimptoolingsupplydetailedcrimpinfmationmakecrimptoolingavailabletothewiringassemblysupplieractuallydoingtheproductioncrimping.Ifthewiringsupplierdeviatesfromthisinfmat

8、ionitisnotavailablethentheresponsibilityftestingtothisspecificationgettingapprovalfromthecustomerwithappropriatetestdatashowingthatthecrimpwillfunctioninit’sintendedcircuitlieswiththewiringharnesssupplier.2.該生效的壓接規(guī)范代替了Fd

9、GMDaimlerChrysler的任何壓接信息。端子供應(yīng)商做試驗(yàn)和選擇壓接工具和提供詳細(xì)的壓接信息，或需要端子壓接的供應(yīng)商制作壓接工具。假如與該規(guī)范違背或不適用，那么該規(guī)范的試驗(yàn)或關(guān)于證明符合預(yù)期壓接功能的試驗(yàn)數(shù)據(jù)得到顧客的批準(zhǔn)的責(zé)任將由線束供應(yīng)商承擔(dān)。3.Newrevisedterminalsshallbedesignedtomeetthisspecification.3.新設(shè)計(jì)或修改的端子設(shè)計(jì)需要符合該規(guī)范。4.Allnewcri

10、mpapplicationsshallmeetthisspecification.NewcrimpapplicationsaredefinedasterminalwirecrimpcombinationsnotpreviouslyspecifiedonFdGMDaimlerChryslervehiclewiringharnessassemblies.Existingcrimpapplicationsmaybecarriedoverifa

11、pprovedbythecustomerengineeringdepartment.4.所有新的壓接應(yīng)用需要符合該規(guī)范。新的壓接應(yīng)用定義為端子導(dǎo)線的壓接連接，不是以前在FdGM、DaimlerChrysler汽車應(yīng)用中規(guī)定的線束裝配。如果顧客的工程部門批準(zhǔn)，現(xiàn)存的壓接應(yīng)用可以繼續(xù)使用。5.Electricaltestsinthisspecificationhavebeenprovenbypastexperiencetoensuretha

12、tcrimpswillmeettherequirementsinSAEUSCAR2SAEUSCAR20byincluding絕緣體壓接高度(ICH)絕緣體壓接寬度(ICW)料帶切斷截面（料帶分離處）導(dǎo)體末端絕緣體末端喇叭口（張開）導(dǎo)體壓接處低部的毛刺尺寸導(dǎo)體壓線腳和絕緣體壓線腳之間的臺(tái)階（即壓接模具前后角的臺(tái)階）壓接工具的幾何尺寸2.REFERENCEDDOCUMENTS2.參考文件2.1DocumentHierarchyIntheev

13、entthereisaconflictbetweenperfmancestardspartdrawingsotherrelatedstardsspecificationstherequirementsshallbepriitizedasfollows:1stApplicableFMVSSrequirementsotherapplicablestateFederalrequirements.2ndApplicablepartdrawing

14、s3rdApplicableproductdesignspecification(s).4thAutomotiveIndustryActionGroup(AIAG)ProductionPartApprovalProcess(PPAP)5thApplicableUSCAREWCAPperfmancespecifications6thOtherapplicablestardsspecifications2.1文件層次假如性能標(biāo)準(zhǔn)，零件圖和其

15、它相關(guān)的標(biāo)準(zhǔn)或規(guī)范有沖突則按照以下順序執(zhí)行：1st適用的FMVSS（聯(lián)邦汽車安全標(biāo)準(zhǔn)）和國(guó)家法律法規(guī)和聯(lián)邦要求2nd適用的零件圖3rd適用的產(chǎn)品設(shè)計(jì)規(guī)范4thAutomotiveIndustryActionGroup(AIAG)、PPAP5th適用的USCAREWCAP性能規(guī)范6th其它適用的標(biāo)準(zhǔn)和規(guī)范2.2TestRequestder2.2試驗(yàn)要求規(guī)則2.2.1SamplesTestTypeSpecialTestsThelabatyt

16、estrequestdershallprovidelocationdocumentationoftestsamplesidentifythetypeoftesttobeperfmed(developmentvalidationspecialpurposeetc.)describeanyspecialteststhatarenotapartofthisspecification.Anyrequiredrevisionstodeviatio

17、nsfromanytestsinthisspecificationmustincludedetailedinstructionsfeachchange.2.2.1樣品，試驗(yàn)類型和特殊試驗(yàn)實(shí)驗(yàn)室試驗(yàn)要求規(guī)則要提供試驗(yàn)樣品的場(chǎng)所和文件，識(shí)別試驗(yàn)的類型（開發(fā)，確認(rèn)，特殊目的等）并且描述該規(guī)范沒有提到的特殊試驗(yàn)。對(duì)于任何與該規(guī)范的修訂或違背的情況要求作出詳細(xì)的說(shuō)明、記錄。2.3MaterialsProcessesStardsSuppliersa

18、reexpectedtoadheretotheappropriateMaterialsProcessStardsthatarereferencedinthisspecificationanyassociateddrawingsreferencedocuments.Unlessotherwisespecifiedrequiredbylawsuppliersareexpectedtousethemostrecentversionsofany