外文翻譯--機電一體化全自動橫切機

1、<p>　　機電一體化全自動橫切機</p><p>　　1、述自20世紀70年代我國洛陽浮法玻璃技術發(fā)明之后,我國的浮法玻璃工業(yè)迅速發(fā)展。目前,我國是世界最大浮法玻璃生產(chǎn)國,2006年我國的浮法玻璃生產(chǎn)線共有160多條,其中采用我國洛陽浮法玻璃技術的浮法玻璃生產(chǎn)線共有130多條,浮法玻璃總產(chǎn)量已超過4.54億重量箱,而且產(chǎn)量每年都大幅度增加。但我國洛陽浮法玻璃技術裝備與其它國家相比自動化程度還很低,一直

2、處在半自動半人工狀態(tài),全面提高我國洛陽浮法玻璃技術裝備水平,開發(fā)全線聯(lián)鎖跟蹤生產(chǎn)技術已迫在眉捷。目前,我國洛陽浮法玻璃技術裝備主要處于單機分散控制階段(或部分聯(lián)鎖控制) ,要趕超國際浮法玻璃技術裝備水平,首先必須提高我國單機設備的自動化功能。橫切機作為浮法玻璃冷端生產(chǎn)線上的重要設備之一,其自動化程度及切割精度將影響玻璃生產(chǎn)的成品率,在此我們介紹一種機電一體化全自動橫切機(見圖1)。（圖一）</p><p>　　設

3、備精度適合，最大原板寬度:5000 mm適合玻璃板厚度:1.5～19 mm切割直線度精度:±0.5 mm切割對角線精度:<3 m板長:±1 mm3～6 m板長:±1.5 mm切割直線度精度:±0.5 mm刀壓調(diào)節(jié)范圍:0～100 N最大回刀速度:3000 mm/s　</p><p><b>　　設備功能</b></p><p&

4、gt;　　優(yōu)化的切割功能在現(xiàn)場操作臺的觸摸屏上(或控制箱中)可以設定幾種常用產(chǎn)品和一種廢板規(guī)格,當使用優(yōu)化切割時,橫切機可以根據(jù)人工檢測(或在線檢測設備檢測)的缺陷位置自動選擇合理的設定規(guī)格和廢板規(guī)格進行切割,切割信息通過聯(lián)網(wǎng)傳送給后面輸送輥道。一般有以下幾種優(yōu)化方式:①按等級優(yōu)化切割,按不同等級切割,最大限度切取優(yōu)質(zhì)玻璃;②按產(chǎn)品規(guī)格優(yōu)化切割,根據(jù)不同質(zhì)量及堆垛區(qū)的堆垛情況切割成大、中、小不同規(guī)格的玻璃; ③按市場銷售情況進行優(yōu)化切割

5、,可優(yōu)先及最大限度地切割市場急需的產(chǎn)品規(guī)格。</p><p>　　花切功能設定幾種花切規(guī)格比例,與縱切機聯(lián)鎖完成,同時生產(chǎn)不同規(guī)格的玻璃。這樣可以滿足一條生產(chǎn)線同時生產(chǎn)多種規(guī)格的要求,若采用機械化堆垛,則可以解決堆垛機的堆垛周期不夠的問題,也可以減少堆垛機數(shù)量,節(jié)省投資</p><p>　　邊部跟蹤切割功能橫切機與邊部跟蹤控制系統(tǒng)聯(lián)鎖,可實現(xiàn)橫切機的落刀點、抬刀點的位置變化,從而實現(xiàn)最大范

6、圍切裁合格板的功能,增加生產(chǎn)線在不正常時的切裁率,特別生產(chǎn)在飄移量變化很大的時候</p><p>　　全線跟蹤切割功能橫切機與全線控制聯(lián)鎖可實現(xiàn)全線對不同規(guī)格、不同質(zhì)量的玻璃跟蹤到不同目的地(落板、堆垛等) ,并可記錄每垛玻璃的質(zhì)量及每片玻璃的缺陷及位置;</p><p>　　提示功能具有檢測缺油、斷氣及故障提示功能。</p><p>　　自動化功能與斷橋傳感器聯(lián)鎖

7、,可以在玻璃斷板時自動抬刀。</p><p>　　周期性能夠周期性地切割一定規(guī)格的產(chǎn)品。</p><p><b>　　設備控制</b></p><p>　　采用高性能、高性價比的 GE 9030 PLC及高性能松下數(shù)字式智能交流伺服驅(qū)動系統(tǒng),配合特別研發(fā)且經(jīng)過長期考驗的控制軟件,使系統(tǒng)不僅具有很高的控制精度,并達到了靈敏與穩(wěn)定的完美結合。<

8、;/p><p>　　所有的參數(shù)都可在觸摸屏上設置,包括板長、板寬、起始點、落刀點、返回速度及加減速、手動調(diào)試速度、測量輪及對角線校準、橫掰控制參數(shù)及限位保護設置等參數(shù)。</p><p>　　自動切割過程中,隨時可操作抬刀、落刀,使刀具可以跳過炸裂的玻璃帶,既保護刀具,又避免出現(xiàn)長尺寸的玻璃帶。</p><p>　　先進的速度跟蹤功能,保證了落刀時刀頭速度與玻璃帶速度的同

9、步。另外橫切機設計、制造的選材、加工及標準件的采購等方面也要嚴格控制。與其配套的縱切機、橫向掰斷、掰邊輸送機等設備也需作進一步的改進和提高。</p><p>　　4.新世紀以來,機電一體化的橫切機以被廣泛應用,人們開發(fā)出來了一系列的產(chǎn)品.另外我們再介紹幾種其他的橫切機做參考.</p><p>　　4.1 ZHJ-D型電腦控制高精度縱橫切機</p><p>　　用途：

10、本機適用于各種紙類、紙塑復合類、彩印復合類等大型卷筒包裝材料的截切。廣泛用于紙品加工界、印刷包裝行業(yè)等。性能及特點：</p><p>　　(1)、本機采用伺服電機（或步進電機）控制定長截切。設有光電跟蹤修正系統(tǒng)，在對產(chǎn)品進行橫切的同時可進行縱切。</p><p>　　(2)、傳動系統(tǒng)采用氣動、液壓系統(tǒng)、光電傳感器等集中控制，放料系統(tǒng)采用液壓提升裝置。本機集光、電、液、氣一體，操作簡便，截切

11、精度高，機械穩(wěn)定，噪音低等優(yōu)點。</p><p>　　(3)、電機變頻調(diào)速，自動計數(shù)，報警停車，張力數(shù)字顯示等功能。</p><p><b>　　技術參數(shù)：</b></p><p>　　4.2 ZHJ-C1/C2型高速自動橫切機</p><p>　　用途：本機適用于各種紙類、紙塑復合類、彩印復合類等大型卷筒包裝材料的截切

12、。廣泛用于紙品加工界、印刷包裝行業(yè)等。</p><p><b>　　性能及特點：</b></p><p>　　(1)、本機采用伺服電機（或步進電機）控制定長截切。設有光電跟蹤修正系統(tǒng)。</p><p>　　(2)、傳動系統(tǒng)采用氣動、氣壓系統(tǒng)、光電傳感器等集中控制，放料系統(tǒng)采用氣壓提升裝置。本機集光、電、液、氣一體，操作簡便，截切精度高，機械穩(wěn)定

13、，噪音低等優(yōu)點。</p><p>　　(3)、電機變頻調(diào)速，自動計數(shù)，報警停車，張力數(shù)字顯示等功能。</p><p>　　(4)、采用重型進口刀具裁切，產(chǎn)品整齊，無棱角。 </p><p><b>　　技術參數(shù)： </b></p><p>　　4.3 ZHJ-C3型高速自動整理橫切機</p><p&g

14、t;　　本機適用于各種紙類、紙塑復合類、彩印復合類等大型卷筒包裝材料的截切。廣泛用于紙品加工界、印刷包裝行業(yè)等。</p><p><b>　　性能及特點：</b></p><p>　　1、本機采用伺服電機（或步進電機）控制定長截切。設有光電跟蹤修正系統(tǒng)，在對產(chǎn)品進行橫切的同時可進行縱切，并對成品進行自動整理。</p><p>　　2、傳動系統(tǒng)采

15、用氣動、液壓系統(tǒng)、光電傳感器等集中控制，放料系統(tǒng)采用液壓提升裝置。本機集光、電、液、氣一體，操作簡便，截切精度高，機械穩(wěn)定，噪音低等優(yōu)點。</p><p>　　3、電機變頻調(diào)速，自動計數(shù)，報警停車，張力數(shù)字顯示等功能。</p><p><b>　　技術參數(shù)： </b></p><p>　　An Automatic MechanotronicsH

16、orizontal Cutter</p><p>　　Directing towards the present situationof decentralized control by single computer in do2mestic glass industry an automatic mechanotronicshorizontal cutter was introduced based on t

17、he pre2cision and thefunctional control of the cutter .</p><p>　　1.Say after 70's in 20 centuries the our country sun float the method glass technique invention, our country of float method glass, the i

18、ndustry develops quickly.Currently, the our country is the world is the biggest to float the method glass production country, 2006 our country of float method glass, the production line has more than 160s totally, adopti

19、ng among them our country the sun float method glass to float method glass technically, the production line has more than 130s totally, float</p><p>　　1 The equipments accuracy is in keeping with, the bigg

20、est original plank width:the 5000 mms suit glass plate thickness: the 1.5~19 mms incise a straight line degree accuracy: the ± 0.5 mms incise diagonal line accuracy:<3 m the plank is long: the ± 1 mm 3~6 m p

21、lank long:the ± 1.5 mms incise a straight line degree accuracy: the ± 0.5 mm the knife press to regulate scope: the 0~100 Ns is the biggest to return to knife speed:3000 mms/s 2.Equipments function</p>

22、<p>　　2.1 Excellent turn of incise function to operate the touch of pedestal to hold on the spot up(or control box in) can set a few in common use products and 1 kind to discard plank specification, be an usage exc

23、ellent turn to incise, horizontal slice machine can according to artificial examination(or on-line examination equipments examination) of the blemish position chooses reasonable enactment specification and discards plank

24、 specification to carry on incising automatically, incising an informati</p><p>　　2.2 The flower slices function to set several floricultures to slice a specification comparison, slicing machine with allied

25、 lock completion, produce the glass of different specification in the meantime.So can satisfy a production line to produce the request of various specificationses in the meantime, if adopt mechanization heap , the heap

26、then canned resolve a heap of the machine problem with not enough period, can also reduce a heap of machine amount, economical investment</p><p>　　2.3 Side department follow incise function horizontal slic

27、e machine and side department and follow control the system unite a lock, can carry out horizontal slice machine and fall the position variety that the knife order, lifts knife and orders, carry out the biggest scope and

28、 slice and cut qualified knothole function thus, increase a production line at falsely often of slicing and cutting rate, special produce at float and move quantity and change very big of time 2.4 The whole lineses fo

29、ll</p><p>　　3 Equipments control(1) Adopting the high performance, high sex price compares of the GE 9030 PLCs and high performance are loose to descend numerical type intelligence's exchanges servo dri

30、ve system, match with to develop specially and pass by long-term test of control software, make the system not only have very high control accuracy, and come to an intelligent and stable perfect combine.(2) All paramete

31、rs can constitution in touching to hold, include plank long, the plank breadth, start ord</p><p>　　4 The new century, electromechanical integration of the type widely used to be, people developed a series of

32、 products. Addition, we re-introduce some other type of reference do.</p><p>　　4.1 ZHJ-D computer-controlled vertical and horizontal high-precision cutting machine Use: This applies to all kinds of paper, p

33、aper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries. Performance and features:</p

34、><p>　　(1), the use of servo motor (or stepper motor) control for long-cut. With electro-optical tracking system that in the cross section of the products can be longitudinal. (2), transmission system using pn

35、eumatic, hydraulic systems, such as photoelectric sensor centralized control, discharge system uses hydraulic lifting device. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-c

36、ut, mechanical stability, low noise advantages. (3), the electrical VVVF, au</p><p>　　Model parameters ZHJ-800D ZHJ-1100D ZHJ-1300D ZHJ-1600D 1400m maximum diameter of raw materials The largest-cut width

37、of 800 mm 1100mm 1300mm 1600mm - Cut 20-1200mm length The accuracy of ± 0.2mm Productivity ≤ 80 m / min Complete machine power 5kw 5kw 6kw 8kw Applicable power 380v/50Hz (-phase 4-wire) Asked the biggest sourc

38、e of air pressure 5.5 kg/cm2 × 5m3/min The device weighs about 1,000 kg of about 2000 kg of about 2500 kg of about 2800 kg Dimensions (mm) 5500 × 1550 × 1200 5500 </p><p>　　4.2 ZHJ-C1/C2 hig

39、h-speed automatic Cutting Machine Use: This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing s

40、ector, the printing and packaging industries. Performance and features: (1), the use of servo motor (or stepper motor) control for long-cut. Amended with electro-optical tracking system. (2), transmission system using

41、 pneumatic, pneumatic systems, such as phot</p><p>　　Machine Model ZHJ-800C1/C2 ZHJ-1100 C1/C2 ZHJ-1300 C1/C2 The largest raw materials 800 1100 mm width 1350 mm Complete machine power 5.5kw 6kw 7kw The d

42、evice weighs about 2,500 kg of 2,800 kg about 3200 kg Dimensions (mm) 5500 × 1500 × 1400 5500 × 1800 × 1400 5500 × 2300 × 1400 Applicable power 380v/50Hz (-phase 4-wire) Asked the biggest

43、 source of air pressure 5.5 kg/cm2 × 5m3/min The largest raw material Ф ≤ 14 mm in diameter. 30g of raw materials / ㎡ ~ 500 g / m 2 (depending on the mate</p><p>　　4.3 ZHJ-C3 high-speed automatic fini

44、shing Cutting Machine This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the print

45、ing and packaging industries. Performance and features: 1, the use of servo motor (or stepper motor) control for long-cut. With electro-optical tracking system that in the cross section of the products can be longitudi

46、nal, and finished automa</p><p>　　Model ZHJ-1100C3 ZHJ-1400C3 ZHJ-1600C3 Raw materials maximum diameter 1400mm 1400mm 1400mm The largest-cut width of 1100mm 1400mm 1600mm - Cut 20-1200mm length 20-1200mm

47、20-1200mm The accuracy of ± 0.2mm ± 0.2mm ± 0.2mm Productivity 80m/min 80m/min 80m/min Piled material largest high 1200mm 1200mm 1200mm Complete machine power 8kw 9kw 11kw Applicable power 380v/50Hz (