tpg-ac7127 reva 30apr14翻譯版

1、TPG-AC7127 REV. A161Thorn Hill Road Warrendale, PA 15086-7527AUDIT CRITERIAIssued 2012-10Revised 2014-04Superseding TPG-AC7127AUDIT CRITERIA FOR CASTINGS SUPPLIERS ACCREDITATION PROGRAM鑄件供應(yīng)商資格鑒定程序?qū)徍藰?biāo)準(zhǔn)1. SCOPE 適用范圍 適用范圍T

2、hese Audit Criteria are intended for use to survey a facility seeking accreditation by PRI TPG for Casting processes. The purpose of these Audit Criteria is to provide a means to verify and document that systems are in

3、 place to control processes, and that the process procedures are being followed. 此審核標(biāo)準(zhǔn)為PRI TPG審查鑄件供應(yīng)商鑄造工藝、設(shè)施的 依據(jù)，其目的為：核實(shí)并且用文件規(guī)定其工藝過(guò)程能夠得到系統(tǒng)性的控制，并且保證其工 藝程序得到有效的執(zhí)行。2. GENERAL INFORMATION 總述 總述In completing this assessment,

4、 Auditors are instructed to respond with a “YES” or “NO” to address compliance with each statement of requirement. For any negative responses, the auditor must clearly indicate if the “NO” reflects noncompliance with r

5、espect to existence, adequacy, and/or compliance. Existence relates to evidence of a documented procedure or policy, adequacy relates to the completeness of the procedure or policy, and compliance relates to evidence

6、of effective implentation. 為了完成此次評(píng)估，審核員必須用“YES”或 者“NO”來(lái)答復(fù)每一個(gè)清單的符合情況。對(duì)于負(fù)面回復(fù)，審核員需要明確指出與不符合相關(guān) 的存在性、充分性和服從性。存在性涉及到文件化程序的證據(jù)，充分性涉及到文件化程序的 完整與否，服從性涉及到有效執(zhí)行的證據(jù)。 All negative responses require a Nonconformance Report (NCR) or expl

7、anation. 針對(duì)所有的負(fù)面回復(fù)，需要提供不符合報(bào)告（NCR）。 All “Not Applicable” (NA) responses must be explained. 所有的“不適用”回復(fù)都需要進(jìn)行解釋。 The audit results should not include any customer proprietary or International Traffic in Arms Regulation/Expo

8、rt Administration Regulations (ITAR/EAR) information.2.1 Instructions to Supplier to be Audited 供應(yīng)商審核指導(dǎo)說(shuō)明2.1.1 Prior to the Initial and/or Reaccreditation TPG Audit初審或者復(fù)審之前2.1.1.1 The Supplier shall complete a self-audi

9、t to TPG-AC7127審核員需要根據(jù)TPG-AC7127完成自審 All nonconformances shall be corrected by the corrective action system, prior to the actual audit. This self-audit shall be maintained by the Supplier for review by the Auditor.在實(shí)際審

10、核前，所有的不順從項(xiàng)都需要通過(guò)有效的糾正措施進(jìn)行糾正。供應(yīng)商應(yīng)保存自審結(jié)果以備審 核員審查。 During the self-audit the Supplier shall record each procedure, paragraph and page number for each checklist question requiring an answer on procedures. 自審過(guò)程中，供應(yīng)商應(yīng)記錄 每一個(gè)步驟，

11、并記錄檢查清單所列問(wèn)題的答案，在規(guī)范文件中的段落和頁(yè)碼。PRI operating procedures provide that “This report is published by PRI to advance the state of technical, engineering, and quality sciences. The use of this report is entirely voluntary, and

12、its applicability and suitability for any particular use, including any patent infringement arising there from, is the sole responsibility of the user.“PRI values your input. To provide feedback on this document, please

13、 contact the appropriate commodity staff engineer. (Contact information is located at http://tpg.eauditnet.com under “Contact Us”.) Copyright 2012 Performance Review Institute. All rights reserved.

14、 15-OCT-12PRI TPG-AC7127 Revision A - 3 -A minimum of two job audits are required. However, the number of job audits depends on the scope of the aud

15、it. Sufficient auditing of the processes and materials cast must be conducted so as to satisfactorily answer all questions. If multiple shifts are used, part of the audit shall occur on each shift. If melting and casti

16、ng occurs only at night, at least 4 continuous hours of auditing shall occur on the night shift. 至少進(jìn)行兩個(gè)審計(jì)任務(wù)。然而，審計(jì)任務(wù)的數(shù)量根據(jù)審 核的范圍。必須保證進(jìn)行足夠的過(guò)程和材料鑄件審計(jì)，以保證能夠充分的回答所有的問(wèn)題。如 果實(shí)行多班制，每個(gè)班都要進(jìn)行部分的審核。如果熔煉和澆注在晚上進(jìn)行，至少要在夜班進(jìn)行 連續(xù)4小時(shí)的審核。3. A

17、DVANCED PRODUCT QUALITY PLANNING (APQP) 產(chǎn)品質(zhì)量先期策劃 產(chǎn)品質(zhì)量先期策劃3.1 Is there a method to review the following key information prior to building tooling:造型前，是否有方法評(píng)估以下的關(guān)鍵信息3.1.1 Drawing Rev level? YES NO圖紙版本修正等級(jí)3.1.2 Material gr

18、ade? YES NO材料級(jí)別3.1.3 Relevant specifications listed on purchase order and/or drawing? YES NO采購(gòu)訂單和圖紙上的相關(guān)標(biāo)準(zhǔn)規(guī)范3.1.4 Special requirements and/or any deviation/concession? YES NO特殊要求及任何的偏差/讓步3.1.5 Gauging requirements? YES NO

19、量規(guī)要求3.1.6 Finishing requirements? YES NO成品要求3.1.7 New Component Introduction Production Part Approval Process (NCI/PPAP) requirements?YES NO是否有新產(chǎn)品的開(kāi)發(fā)程序和新產(chǎn)品的批準(zhǔn)程序？3.2 Is there a documented procedure to be sure all phases o

20、f the NCI/PPAP submission are completed?YES NO是否有文件記錄來(lái)確保NCI/PPAP所有階段的提交文件都是完整的3.3 Are QA personnel trained in NCI/PPAP requirements? YES NO質(zhì)量保證人員（QA）是否進(jìn)行過(guò)NCI/PPAP要求的培訓(xùn)3.4 Is there a detailed Failure Mode Effect Analysis

21、(FMEA) control plan/process?YES NO是否有詳細(xì)的失效模式效應(yīng)分析（FMEA）控制計(jì)劃/方法3.5 Is the gating layout calculated and plotted? YES NO是否對(duì)澆注系統(tǒng)的布局進(jìn)行計(jì)算和繪制3.6 Has solidification modeling been completed using casting simulation software?YES

22、NO是否使用鑄造模擬軟件完成凝固模擬If “YES”, what simulation software was used?如果是，使用的是什么模擬軟件4. INCOMING INSPECTION – RAW MATERIAL 原材料檢驗(yàn) 原材料檢驗(yàn)4.1 Is a procedure in place regarding testing of

23、 incoming raw material? YES NO是否有適當(dāng)?shù)年P(guān)于原材料的進(jìn)料檢驗(yàn)程序？ 4.2 Is Scrap Steel inspected prior to accepting the shipment or internal inspection, with regard to the following:在裝貨前或內(nèi)部檢查前，廢鋼否收進(jìn)行過(guò)以

24、下相關(guān)項(xiàng)目的檢驗(yàn) 4.2.1 Visual? 外觀檢驗(yàn) YES NO4.2.2 Chemistry? 化學(xué)成分