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1、<p><b> 附錄</b></p><p> About gravity qing separator is discussed some problems</p><p> According to the content and gravity qing separator for dry bulk density, liquidity, ch
2、oose the clear separation. This equipment often used in improving seed, grain,minerals and recycling material quality products. This paper stated the gravity clear how to work there, working with the use of material is g
3、ravity clear separator adapt, how to select the gravity qing separator, gravity qing separator mesa of the mixed zone seed treatment and gravity, there have a good clear investment prospects.</p><p> If the
4、 material contains light impurity, mildew metamorphic seeds, weed seeds and heavy impurity,So can use gravity qing separator, through the material of it from the material in bulk density points To improve the material fr
5、om out of the quality. For instance in processing seeds and grain process, do not The full, worms cracking seeds (grain), not mature, mildew seeds (valley Content), weed seeds,Small stones from good seeds (grain) of sepa
6、ration of to improve Seed germination rate and clarity</p><p> However, not every kind of material can be gravity high efficiency in the qing qing separator choose points From, sometimes use many sets of gr
7、avity when the qing qing separator material chosen separation effect is not obvious The. Here there how to work the gravity. How to determine whether the material and gravity Qing separator adapt.</p><p> 1
8、 there is clear how gravity</p><p> 1. 1 gravity structure of qing separator</p><p> 1. 1. 1Typical of the gravity qing separator by frameWith a sieve net, material of conducting bar torque Fo
9、rm vibration mesa (or triangle mesa), one or more Taiwan fan, wind room, feed hopper,Discharging system, CVT institutions.</p><p> 1. 1. 2 general mesa change from 46 cm x 92 cm to 183 cmx457. 5 cm, mesa in
10、 two directions Angle can be adjusted.</p><p> 1. 1. 3 feeding device installed in the washing machine of gravity (at least for 15 minutes or more consecutive materials; next, mesa high above the edge. Feed
11、ing device may have condiment door,Through the material door can increase or decrease the mesa of material flow. Mesa have three materials Row export, heavy material and light material row in feeding and export mouth rel
12、ative low mesa Edge, of course, intermediate product material row in heavy material and export light material among expor</p><p> 1. 1. 4 vibration device installed in the bottom of the table, a kind of ecc
13、entric movement for vibration.A fan or a group of fans also be placed in the table below. Automatic control panel and laid it inMesa make handlers beside convenient to console the dip Angle, vibration frequency and windV
14、olume.</p><p> 1. 2 working principle</p><p> 1.2.1 material layer</p><p> At work, the material from bunker eduction, flows through feeding device to gravity clear choice Machin
15、e woven nets mesa, mesa is mainly along the vertical vibration, mesa vibration frequency For 200 time/minutes to 600 times/minutes. The vibration of the mesa and air flow to make materials spread And a fluid state. Air t
16、hrough the wind chamber spread to mesa on screen mesh, through the control gas Flow make mesa material produce the layer (and not light material be given heavier blow in materia</p><p> 1. 2.2 things shake
17、separation</p><p> Vibration in two direction mesa have tilt, to promote material separation and discharging in Mesa material stratification, because the mesa vibration influence, mesa heavier particles due
18、 to the ground Wipe the force ACTS to mesa high edge mobile, heavy material on the mesa "the crawling" to mesa high Edge, and float in heavy material above the lighter particles, by gravity to lower edge mobile
19、, So the material into a vertical stratification level separation. Heavy material over the edge of the </p><p> 1. 2. 3 material choose clear separation is the premise of material layer, material layered re
20、gional general From feed mouth began to no more than a third of the mesa, only the material fully stratification, just Can make different density of material completely separate.</p><p> 1. 2. 4 material in
21、to the gravity there must be approved by a clear before the washing to remove material in the screen Most of the chaff, leaf stalks and big miscellaneous, then into the gravity of the separator basic materials On similar
22、 appearance, just on the density change.</p><p> 2 how to choose a gravity clear there</p><p> In determining the material of the gravity clear the adaptability of the separator, the next step
23、 is to content Material in clear on the gravity there, to determine the most suitable for the gravity of the material washing qing.</p><p> 2. 1 provide sample</p><p> The premise of the test
24、is to provide adequate test first material sample. For big The gravity model clear separator, need to provide several tons of material make it can pack to gravity clear store there After the storehouse for feeding and pr
25、ocessing, gravity for lab sorting machine, you are required to offer 57g Or so the material sample.</p><p> 2.2 analysis gravity clear separation of the good material washing and abandon material sample <
26、;/p><p> (1) good material quality whether meet your requirements, material quality improvement of process How degrees. (2) rejected material is how many, rejected material in the content of good material How
27、much畚 The machining process of good material in the future if can recycle. (3) as gravity qing separator try Check the results, and the material quality be dropped, the quality descend the reason is to adjust (such as me
28、sa vibration Still need to reduce) or storage, material feeding device, Discharg</p><p> 2.3 the material mouth was different materials bulk density</p><p> Through the determination of the ma
29、terial KouChong different material and light material differences reflect gravity qing The qing choose washing effect. For seed batch of speaking, in the determination of bulk density, meanwhile, the different Material o
30、f the seed germination rate and mouth clarity in a seed checkout room.</p><p> 3 Gravity qing separator mixed zone materials handling</p><p> 3.1 the T-shirt material by gravity after washing
31、the intermediate product material (about 20% or so) The problem is more trouble between. According to domestic common practice is intermediate product materials for again The gravity of the separator feeding mouth. Gravi
32、ty enter the homework after washing the state, each unit Several are stable, by gravity of intermediate product material clear separator, the second time There is a clear gravity in the form of intermediate product mater
33、ial discha</p><p> 3.2 foreign to this problem puts forward more objective practice, they say the feeling Often appear in the form. General intermediate product material by heavy small materials and light b
34、ig materials group Become, will intermediate product materials into the wind to screen the separator (and not gravity feed entrance qing Separator entrance) hello again a screening and, to some extent, improve the physic
35、s properties of materials (xi 1, form Size), be helpful for gravity qing separator" Light "go</p><p> 關(guān)于重力清選機(jī)幾個(gè)問題的探討</p><p> 重力清選機(jī)根據(jù)物并的容重對(duì)干燥的、有流動(dòng)性的順拉進(jìn)行清選分離。這種設(shè)備經(jīng)常應(yīng)用在改進(jìn)種子、谷物、礦物和回收物質(zhì)的產(chǎn)
36、品品質(zhì)。本文主要陳述了重力清選機(jī)如何工作, 所加工的物料是否與所使用的重力清選機(jī)相適應(yīng), 如何選擇重力清選機(jī), 重力清選機(jī)臺(tái)面混合區(qū)種子處理及所納重力清選機(jī)是否有好的投資前景。</p><p> 如果物料中含有輕雜質(zhì)、霉?fàn)€變質(zhì)種子、雜草種子和重雜,那么可以使用重力清選機(jī), 通過物料的容重將它們從物料中分離出來以改進(jìn)物料的品質(zhì)。比如在加工種子和谷物過程中, 不飽滿的、被蟲子磕過的種子(谷物) 、不成熟的、霉?fàn)€種子
37、(谷</p><p> 物) 、雜草種子、小石子從好的種子(谷物) 中分離出來, 以提高種子凈度和發(fā)芽率.然而并不是每一種物料都能被重力清選機(jī)高效地清選分離, 有時(shí)使用多臺(tái)重力清選機(jī)時(shí)物料的清選分離效果仍不顯著。下面介紹重力清選機(jī)如何工作。如何確定是否物料與重力清選機(jī)相適應(yīng), 怎樣選擇一臺(tái)重力清選機(jī), 重力清選機(jī)臺(tái)面混合區(qū)種子處理及是否有好的投資前景.</p><p> 1 重力清選機(jī)
38、是怎樣工作的 </p><p> 1.1 重力清選機(jī)的結(jié)構(gòu)</p><p> 1.1.1 典型的重力清選機(jī)由機(jī)架、帶有篩網(wǎng)、有物料導(dǎo)條的矩形振動(dòng)臺(tái)面(或三角形臺(tái)面) 、一臺(tái)或多臺(tái)風(fēng)機(jī)、風(fēng)室、喂料斗、排料系統(tǒng)、無級(jí)變速機(jī)構(gòu)組成。</p><p> 1.1.2 一般臺(tái)面變化從46cmx92cm~183cmx457cm ,臺(tái)面兩個(gè)方向的角度可以調(diào)整。</p
39、><p> 1.1.3 喂入裝置安裝在重力清選機(jī)料倉(至少連續(xù)供物料15分鐘以上〕下面, 臺(tái)面高邊上面。喂入裝置上有可調(diào)料門, 通過料門可以增加或減少臺(tái)面上的物料的流量。臺(tái)面上有三個(gè)物料排出口, 重物料和輕物料排出口設(shè)在與喂料口相對(duì)的臺(tái)面低</p><p> 邊, 當(dāng)然, 中級(jí)品物料排出口設(shè)在重物料和輕物料出口中間。</p><p> 1.1.4 振動(dòng)裝置安裝在臺(tái)
40、面的下方, 振動(dòng)為一種偏心運(yùn)動(dòng)。一臺(tái)風(fēng)機(jī)或一組風(fēng)機(jī)也被安置在臺(tái)面下方。自動(dòng)控制面板安放在臺(tái)面旁邊使操作者能夠方便地控制臺(tái)面的傾角、振動(dòng)頻率和風(fēng)量。</p><p><b> 1.2 工作原理</b></p><p> 1.2.1 物料分層</p><p> 在工作時(shí), 物料從料倉排出, 流經(jīng)喂入裝置到達(dá)重力清選機(jī)編織網(wǎng)臺(tái)面上, 臺(tái)面振動(dòng)主
41、要是沿縱向進(jìn)行, 臺(tái)面振動(dòng)頻率為20 0 次/ 分鐘到60 次/ 分鐘。臺(tái)面的振動(dòng)和氣流使物料擴(kuò)散而呈流體狀態(tài)。氣流通過風(fēng)室擴(kuò)散到臺(tái)面篩網(wǎng)上, 通過控制氣流使臺(tái)面物料產(chǎn)生分層(而不是輕的物料從重物料中吹出來) ,重物料仍保持在臺(tái)面上, 輕物料在氣流作用下離開臺(tái)面浮在重物料上面。這時(shí)物料處于分層區(qū)。臺(tái)面上的物料分布在物料導(dǎo)條之間, 有助于臺(tái)面物料均勻過渡。</p><p> 1.2.2 物抖分離</p>
42、;<p> 振動(dòng)臺(tái)面在兩個(gè)方向都有傾斜, 以促進(jìn)物料分離和排料在臺(tái)面物料分層后, 由于臺(tái)面振動(dòng)影響, 臺(tái)面上較重顆粒由于磨擦力作用向臺(tái)面高邊移動(dòng), 重物料貼著臺(tái)面“ 爬行”到臺(tái)面的高邊, 而浮在重物料上面較輕的顆粒, 在重力作用下向低邊移動(dòng),于是物料垂直分層變?yōu)樗椒蛛x。重物料越過臺(tái)面高邊的活板門, 流出臺(tái)面進(jìn)入重物料排出口; 同時(shí), 輕物料流向臺(tái)面的低邊, 進(jìn)入輕物料排出口。于是重力清選機(jī)完成了物料的分離過程。中等比重
43、范圍內(nèi)的顆粒被稱為中級(jí)品, 中級(jí)品從重、輕物料排出口中間的區(qū)域進(jìn)入其排料口。</p><p> 1.2.3 物料清選分離的前提是物料分層, 物料分層區(qū)域一般從喂料口開始不超過臺(tái)面的3 分之1 , 只有物料充分分層, 才能使不同容重的物料徹底分離。</p><p> 1.2.4 物料進(jìn)入重力清選機(jī)之前須經(jīng)風(fēng)篩清選機(jī)除去物料中大部分的谷殼、葉梗和大雜, 那么進(jìn)入重力清選機(jī)的物料基本上外形相
44、似, 只是容重上有變化。</p><p> 2 如何選擇一臺(tái)重力清選機(jī)</p><p> 在確定了物料對(duì)重力清選機(jī)的適應(yīng)性后, 下一步則需要物料在重力清選機(jī)上試驗(yàn), 以確定最適合物料的重力清選機(jī)。</p><p><b> 2.1 提供樣品</b></p><p> 做好試驗(yàn)的前提首先是提供充足的試驗(yàn)物料樣品。對(duì)
45、于大型重力清選機(jī), 需要提供幾噸物料使它能夠裝至重力清選機(jī)儲(chǔ)倉后連續(xù)喂入和加工, 對(duì)于試驗(yàn)室重力精選機(jī), 則需提供579左右的物料樣品。</p><p> 2.2 分析重力清選機(jī)分離出的好物料和所棄物料樣品</p><p> (1) 好物料的品質(zhì)是否符合你的要求, 物料品質(zhì)提高的程度如何。(2 ) 棄掉的物料有多少、棄掉的物料中好物料的含量有多少畚 今后的加工中好物料是否能回收。(3)
46、 作為重力清選機(jī)試驗(yàn)結(jié)果, 物料品質(zhì)是否下降, 品質(zhì)下降是調(diào)整的原因(如臺(tái)面振動(dòng)需要減少)還是儲(chǔ)倉、料喂器、排料口、提升機(jī)的原因。(4 )清選分離效果是否一次能達(dá)到。如果不能達(dá)到, 能否換一臺(tái)大型重力清選機(jī), 在生產(chǎn)率的下限加工物料使物料有一個(gè)長(zhǎng)的分離過程以改進(jìn)分離效果.</p><p> 2.3 測(cè)定不同出料口物料容重</p><p> 通過測(cè)定不同出料口重物料與輕物料的差異反映重力
47、清選機(jī)的清選效果。對(duì)于種子批來講, 在測(cè)定容重的同時(shí), 不同出料口種子的凈度和發(fā)芽率可以在種子檢驗(yàn)室做出來。</p><p> 3 重力清選機(jī)混合區(qū)物料處理</p><p> 3.1 恤料經(jīng)過重力清選機(jī)后的中級(jí)品物料(約占20 %左右)是較為麻煩的間題. 按國內(nèi)的一般做法是中級(jí)品物料又重新投入重力清選機(jī)的喂料口。重力清選機(jī)進(jìn)入作業(yè)狀態(tài)后, 各個(gè)參數(shù)都是穩(wěn)定不變的, 經(jīng)過重力清選機(jī)的中級(jí)
48、品物料, 第二次經(jīng)過重力清選機(jī)時(shí)依然以中級(jí)品物料的形式排出。重力清選機(jī)作業(yè)幾個(gè)小時(shí)后, 中級(jí)品物料越積越多, 再加上正常的物料喂入,重力清選機(jī)不堪重負(fù), 清選效果下降, 降低了成套設(shè)備使用效果(對(duì)于小麥種子重力選是最后一道工序, 對(duì)于玉米種子目前分級(jí)工序雖然有, 但使用不多, 因而重力選也是最后一道工序。)有時(shí)重力清選機(jī)前邊的風(fēng)篩清選機(jī)只好停機(jī)等待重力清選機(jī)“消腫” 后再啟動(dòng), 整個(gè)流水線不是真正意義上的流水線。</p>
49、<p> 3.2 這種情形經(jīng)常出現(xiàn)。一般中級(jí)品物料由重的小物料和輕的大物料組成, 將中級(jí)品物料重新投入風(fēng)篩清選機(jī)喂入口(而不是重力清選機(jī)喂入口)再篩選一次, 一定程度上改善物料物理性狀(外形尺寸) , 有利于重力清選機(jī)“輕裝”上陣, 使生產(chǎn)中各機(jī)型的生產(chǎn)力匹配、均衡, 提高了物料清選效果, 或是將中級(jí)品物料存入專門的倉中。再使用單獨(dú)小型重力清選機(jī)加工或是將中級(jí)品物料淘汰掉。這三種方法都可能將生產(chǎn)線的成本提高, 但生產(chǎn)線暢通,
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