32號字體

1、針織物平幅連續(xù)漂白系統(tǒng)（冷堆）染色前處理 、繩狀固色制軟后處理設備介紹 Introduction of Dyeing-and-Finishing Machine Open-width Continuous Bleaching System (Cooled Pad-Batch) for Knitted FabricPre-treatment in Dyeing MachinePost-treatment of Rope Color

2、-fixing Softer陳學平Xueping Chan江陰金田機械有限公司開發(fā)部Jiangyin Jintian Machinery Ltd. - Development Dept.福田實業(yè)（集團）有限公司全資附屬機構A wholly owned subsidiary of Fountain Set (Holdings) Ltd.19.10. 2011,集團簡介 Group Profile 針織物平幅冷堆

3、前處理設備介紹 Knitted Fabric Open-width Cold Heap Pre-process Equipment繩狀固色制軟后處理設備介紹 Rope Color-fixing Softer Post-process Equipment,節(jié)能 高效 智能化Energy-saving High efficiency Int

4、elligence,講座簡介Seminar Outline,世界最大的圓筒針織布生產(chǎn)商之一 One of the world’s largest circular knitted fabric manufacturers高度垂直綜合服務包括：棉紗、染紗、縫紉線、針織布、染色、印花、整理、生產(chǎn)及成衣銷售、制造及銷售紡織機械等 Highly vertical integrated operations ? cotton

5、yarn, dyed yarn, sewing threads, knitted fabric, dyeing, printing, finishing, production and sale of garments and textile machinery向超過40個國家的成衣制造商提供布疋，以制成國際知名品牌的成衣 Major knitted fabric supplier to garment manufactur

6、ers in over 40 countries that supply to internationally renowned retail brands,集團簡介 Group Profile,1969年于香港成立，1988年于香港聯(lián)交所上市 Established in Hong Kong in 1969. Listed in the Stock Exchange of Hong Kong Ltd. (SEHK) in 1

7、9882010財政年度之營業(yè)額超過 61億港元 2010 fiscal year turnover: over HK$6.1 billion全球聘用雇員超過15,600人 Globally staff force of over 15,600 - 香港 HK：3% - 中國 PCR：88% - 海外Overseas：9%,集團簡介 Group Profile,總部設于香港，在中國、斯里蘭卡及印度尼

8、西亞設有生產(chǎn)設施 Headquartered in Hong Kong; production facilities in China, Sri Lanka and Indonesia海外市場推廣辦事處 / 代表處分布 5 個城市 Overseas marketing/ representative offices in 5 cities worldwide對節(jié)能環(huán)保、清潔生產(chǎn)方面非常重視并加大了該方面的研發(fā)

9、力度 Energy Conservation and Environmental Protection are our top priority,集團簡介 Group Profile,江陰金田機械有限公司（簡稱「金田」）About Jiangyin Jintian Machinery Ltd. (“Jintian”),公司介紹 Company Profile,近年研發(fā)出節(jié)能環(huán)保的新型染整設備，在多家附屬公司的染廠廣泛應用

10、 Developed wide range of energy-savings and environmental protecting equipments in dyeing and finishing, which are widely used in dyeing subsidiaries金田有多家大型染廠的技術支持和試驗平臺，研發(fā)的設備均能達到當今節(jié)能環(huán)保的要求 With the technical sup

11、port of many large-scale dyeing mills, our R&D equipments are able to meet the strict energy conservation and environmental protection requirements,冷堆前處理Cold Heap Pre-process,冷堆前處理背景 Cold Heap Pre-process Background

12、,冷堆技術在針織物方面應用的快速發(fā)展：The significant development of cold heap technology in knitted fabrics:近年國家對節(jié)能減排、清潔生產(chǎn)高度關注 Due to Nation’s high concern on energy conservation, emission reduction in recent years企業(yè)對降低成本有迫切需求，很多科

13、研機構和企業(yè)也著重這方面的研發(fā) Enterprises have urgent cost reduction need, which cause many scientific research institutions and enterprises to develop it 冷堆工藝比較成熟，但真正應用到生產(chǎn)上還有許多技術難題要克服Cold heap is a relatively mature technolog

14、y, but when applying to production, there are still many technical problems to overcome,針織物平幅冷堆前處理設備介紹Knitted Fabric Open-width Cold Heap Pre-process Equipment,浸液槽Liquid Tank,入布對中裝置Fabric Centralizing,布出折疊裝置Fabric F

15、olding,軋車Padder,過濾器Filter,加料桶Refill Barrels,浸軋部分Padding,蒸洗部分 Steam Cleaning,入布對中裝置Fabric Centralizing,汽蒸裝置Steaming,洗水裝置Washing,布出折疊裝置Fabric Folding,預熱裝置Pre-heating,對中裝置Centralizing,中和裝置Neutralizing,軋車裝置Padders

16、,,,,,,,,,,軋車裝置Padder,,,,加料桶Refill Barrels,過濾器Filter,,,針織物平幅冷堆工藝要求及5個階段5 Main Stages of Knitted Fabric Open-width Cold Heap Production and its Requirements,工藝流程 Production Process,浸 短時間內(nèi)完成織物對處理液的吸附與均勻擴散To ensure the

17、 liquid are being absorbed and spread evenly in short time,,第一步 浸軋 Stage 1 Padding,一半浸泡一半淋浴的好處：The benefits of half-soaking and half-showering: 保證處理液的均勻 Ensure liquids are evenly spread 操作安全，料桶配有自動感應裝置 Safe op

18、eration, barrels are equipped with automatic sensors 減少人手及成本 Save manpower and cost,,加料桶Refill Barrels,浸液槽Liquid Tank,淋浴槽Shower Tank,第一步 浸軋(續(xù)) Stage 1 Padding (Cont’),采用特殊的設計去控制張力和卷邊，確?？椢锏能堃郝示鶆駻dopt specially de

19、signed structure to control tension and roll edge,軋車Padder,均勻軋車保障軋液率均勻Padder ensures rolling liquid rate is even,,擴幅板裝置Extension Device,螺旋擴幅滾Spiral Extension Roll,第一步 浸軋(續(xù)) Stage 1 Padding (Cont’),達到增溶、乳化、皂化、分解、氧化、溶

20、脹Concentration , Emulsion, Saponification, Decomposition, Oxidation, Swelling,處理液中的堿劑與表面活性劑、雙氧水緩慢地與織物上的雜質(zhì)、色素反應The alkali and surface active agent of the liquid and hydrogen peroxide slowly react to the impurities and p

21、igment,將密封的布車堆放好Place sealed fabric trolley in stacking area,排列堆放4小時Piled up for 4 hours,,,,,,第二步 堆置 Stage 2 Yarding,蒸 為快速催化的工序，加速雙氧水的分解活性，令堆置時間大幅縮短，提高生產(chǎn)效率Steaming is a quick catalytic process -> accelerates decomp

22、osition activity of the hydrogen peroxide, shorten yarding time and improves production efficiency,織物在汽蒸的狀態(tài)Knitted Fabric under Steaming,第三步 汽蒸 Stage 3 Steaming,織物入蒸箱前配有預熱裝置，降低了織物在進入蒸箱的溫差，避免織物瞬間產(chǎn)生的溫差影響織物品質(zhì)Preheating de

23、vice reduces fabric’s temperature difference when enters steam box and prevents adverse effect caused by temperature difference在汽蒸的過程中有兩道翻動織物的裝置來保證汽蒸均勻Two rolling knitted fabric devices to ensure steam are even,第三步 汽蒸

24、 (續(xù)) Stage 3 Steaming (Cont’),洗 是將已經(jīng)分解、降解、乳化后的雜質(zhì)通過連續(xù)的溢流清洗分散在水中，并將織物身上的殘留物全部洗凈，達到半成品要求Washing place decomposed, degraded and emulsification impurities in continuous cleaning water. It washes residues away and meets the s

25、emi-finished products requirements,第四步 洗水 Stage 4 Washing,通過先進的張力控制系統(tǒng)保障織物的張力 Advanced tension control system ensures elastic of fabrics 下有振蕩打水滾筒，上有四道噴淋 Water roller for oscillation beneath and four sprinklers a

26、bove 提高了水的利用率，降低了水的需求量 Improve water utilization ratio and save water,振蕩打水滾筒Oscillation Water Roller,張力控制器Tension Control System,第四步 洗水(續(xù)) Stage 4 Washing (Cont’),通過均勻的補酸使布面pH值保持在6.5-7Adding acid evenly to keep

27、 fabric’s pH value at 6.5 - 7,pH值探測儀pH Value Detector,第五步 中和 Stage 5 Neutralization,,操作智能化 Operation Intelligence,智能化觸摸屏控制界面﹐方便操作 Intelligent touch screen computers are user-friendly 同步張力控制系統(tǒng)保證織物低張力運行﹐防止織物拉伸變形

28、 Synchronized tension control system ensures fabric operates in low tension process and prevents it stretches or deforms,變頻器Frequency Converter,PLC,,好處 Advantages： 減少人為因素造成的損失，降低人工 Reduces the loss cau

29、sed by human factors and labour cost 可長期保存生產(chǎn)數(shù)據(jù)，如時間 、機速、溫度、用水量、助劑用量等 Long-term preservation of production data, such as time, speed, temperature, water consumption , additives dosage, etc.,,,工控電腦Intelligentcom

30、puter,操作智能化 Operation Intelligence,冷堆設備前處理與傳統(tǒng)工藝前處理相比Water, Electricity & Steam Saving Comparison between Pre-process of Cold Heap and Traditional Pre-processing,冷堆前處理與傳統(tǒng)前處理效果對比Comparison between Pre-process of Col

31、d Heap and Traditional Pre-processing,冷堆前處理與傳統(tǒng)前處理效果對比Comparison between Pre-process of Cold Heap and Traditional Pre-processing,冷堆前處理與傳統(tǒng)前處理效果對比Comparison between Pre-process of Cold Heap and Traditional Pre-processing,

32、技術成果 Technological Achievements,該技術從2008年開始研發(fā)，2009年正式投產(chǎn) Started in 2008 and applied in production since 2009目前已在國內(nèi)多家大型染整企業(yè)廣泛應用。并在業(yè)界獲得一致好評及多項國家專利 At present, it is widely used by many large-scale domestic dyei

33、ng enterprises and has won consistent acknowledgements with multiple national patents,繩狀固色制軟后處理設備介紹Introduction of the Post-treatment of Rope Color-fixing Softer Machine,,繩狀固色制軟后處理設備 Post-treatment of Rope Color-fixing

34、 Softer Machine,為我公司最新研發(fā)的染色后處理設備 latest dyeing post-process equipment of Jintian 傳統(tǒng)工藝中，固色、柔軟工序需在染色機內(nèi)處理，耗時長、能耗大， 不能滿足節(jié)能環(huán)保的新需求，繩狀固色機應運而生，節(jié)能等方面的優(yōu)勢在 我公司染廠贏得了一致好評 In traditional production, color stabilizing,

35、softening process within the dyeing machine is time and energy consuming. It fails to meet the new trend of energy saving and environmental protection, thus rope color-fixing softer machine is developed

36、 該機通過6組軋輥、5組液槽、加料桶定量補充助劑、可在短時間內(nèi)完成 固色、柔軟工序 Can complete color stabilizing and softening process shortly with 6 groups of rolls, 5 groups of liquid tank and refillable additives,提高染色機的利用率，縮短了染色全過程的工藝時間，節(jié)約能源，

37、 提高生產(chǎn)效率 Improve utilization rate of dyeing machine, shorten the time of dyeing process, reduce energy consumption and enhance productivity,設備優(yōu)勢 Competitive Advantage,固色制軟機與染色機相比,Water & Electricity Saving Com

38、parison of Color-fixing Softer Machine and Dyeing Machine,目標 Our Goals,我們將一如既往地開發(fā)染整行業(yè)的新型技術，同時將這些技術和大家分享。為染整行業(yè)的快速發(fā)展和環(huán)境保護的有效實施盡自己的一份綿薄之力We will continue to develop the latest technology of the dyeing industry while adopti