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1、Development of Integrated Motor Assist Hybrid System: Development of the ‘Insight’, a Personal Hybrid Coupe Kaoru Aoki, Shigetaka Kuroda, Shigemasa Kajiwara, Hiromitsu Sato and Yoshio YamamotoHonda R&D Co.,Ltd.Copyri
2、ght ©2000 Society of Automotive Engineers, Inc.ABSTRACT This paper presents the technical approach used to design and develop the powerplant for the Honda Insight, a new motor assist hybrid vehicle with an overall d
3、evelopment objective of just half the fuel consumption of the current Civic over a wide range of driving conditions. Fuel consumption of 35km/L (Japanese 10-15 mode), and 3.4L/100km (98/69/EC) was realized. To achieve th
4、is, a new Integrated Motor Assist (IMA) hybrid power plant system was developed, incorporating many new technologies for packaging and integrating the motor assist system and for improving engine thermal efficiency. This
5、 was developed in combination with a new lightweight aluminum body with low aerodynamic resistance. Environmental performance goals also included the simultaneous achievement of low emissions (half the Japanese year 2000
6、 standards, and half the EU2000 standards), high efficiency, and recyclability. Full consideration was also given to key consumer attributes, including crash safety performance, handling, and driving performance.1. INTRO
7、DUCTION To reduce the automobile’s impact on society and the environment requires that it be increasingly cleaner and more energy efficient. The issues of energy conservation, ambient air quality, and reduction in CO2 em
8、issions are increasing raised as global environmental concerns. One solution for dealing with these issues is the hybrid automobile. Honda has developed and introduced to several major markets worldwide the Insight, a ne
9、w generation of vehicle design. The Insight combines a hybrid power train with advanced body technology features to meet an overall goal of achieving the highest fuel economy practical.The hybrid power train is a motor a
10、ssist parallel configuration, termed IMA for ‘Integrated Motor Assist’. This power train combines a highly efficient electric motor with a new small displacement VTEC engine, a lightweight aluminum body, and improved aer
11、odynamics to realize 3.4L/100km (CO2:80g/km) on 98/69/EC fuel economy. Low emissions performance was also targeted with emission levels achieving the EU2000. In addition to recapturing deceleration energy, the integrated
12、 motor provides high torque assist during typical urban driving accelerations. This allows a significant reduction in engine displacement and higher engine efficiency. Sustained hill climbing performance and high speed c
13、ruising capability are assured by a power-toweight ratio of approximately 56kW per metric ton. New engine technology includes the application of a new VTEC (Variable valve Timing and valve lift, Electronic Control) cylin
14、der head design promoting high efficiency and fast catalyst activation, and a new lean NOx catalyst system which promotes lean burn Figure 1. Target of double the fuel economy of CIVICAiming to establish a benchmark for
15、21st century automobile power trains, we developed this new Integrated Motor Assist power train. This power train simultaneously achieves both extremely low fuel consumption of 3.4L/100km, and low exhaust gas emission pe
16、rformance, befitting a next-generation car. This paper reports on the newly developed IMA system, including the lean burn engine, electric motor, power control unit, battery technology, and exhaust emission control techn
17、ology used in the “Honda Insight“. 4. AIM OF THE IMA SYSTEM While developing this next-generation IMA hybrid system, we incorporated as many currently achievable technologies and techniques as possible, in order to achie
18、ve the “world's lowest fuel consumption“.The following four system development themes were established in order to meet this target.1. Recovery of deceleration energy 2. Improvement of the efficiency of the engine 3.
19、 Use of idle stop system 4. Reduction of power train size and weight 5. OVERVIEW OF THE IMA SYSTEM 5.1. SYSTEM CONFIGURATION – As shown in Fig. 2, the IMA system uses the engine as the main power source and an electric m
20、otor as an auxiliary power source when accelerating. Using a motor as an auxiliary power source simplifies the overall system and makes it possible to use a compact and lightweight motor, battery, and power control unit
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