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1、MachiningTurningTurningTheenginelatheoneoftheoldestmetalremovalmachineshasanumberofusefulhighlydesirableattributes.Todaytheselathesareusedprimarilyinsmallshopswheresmallerquantitiesratherthanlargeproductionrunsareencount
2、ered.Theenginelathehasbeenreplacedintoday’sproductionshopsbyawidevarietyofautomaticlathessuchasautomatictracerlathesturretlathesautomaticscrewmachines.Alltheadvantagesofsinglepointtoolingfmaximummetalremovaltheuseoffmtoo
3、lsffinishaccuracyarenowatthedesigner’sfingertipswithproductionspeedsonaparwiththefastestprocessingequipmentonthescenetoday.Tolerancesftheenginelathedependprimarilyontheskilloftheoperat.Thedesignengineermustbecarefulinusi
4、ngtolerancesofanexperimentalpartthathasbeenproducedontheenginelathebyaskilledoperat.Inredesigninganexperimentalpartfproductioneconomicaltolerancesshouldbeused.TurretTurretLathesLathesProductionmachiningequipmentmustbeeva
5、luatednowmethaneverbefeintermsofabilitytorepeataccuratelyrapidly.Applyingthiscriterionfestablishingtheproductionqualificationofaspecificmethodtheturretlathemeritsahighrating.Indesigningflowquantitiessuchas100200partsitis
6、mosteconomicaltousetheturretlathe.Inachievingtheoptimumtolerancespossibleontheturretlathethedesignershouldstrivefaminimumofoperations.processmeritstheattentionconsiderationofdesignersseriouslyconcernedwiththemanufactureo
7、ftheirproduct.Asinanyotherprocesspartsthathavetobemilledshouldbedesignedwitheconomicaltolerancesthatcanbeachievedinproductionmilling.Ifthepartisdesignedwithtolerancefinerthannecessaryadditionaloperationswillhavetobeadded
8、toachievethesetolerancesthiswillincreasethecostofthepart.GrindingGrindingGrindingisoneofthemostwidelyusedmethodsoffinishingpartstoextremelyclosetolerancesfinesurfacefinishes.Currentlytherearegrindersfalmosteverytypeofgri
9、ndingoperation.Particulardesignfeaturesofapartdictatetoalargethetypeofgrindingmachinerequired.Whereprocessingcostsareexcessivepartsredesignedtoutilizealessexpensivehigheroutputgrindingmethodmaybewellwthwhile.Fexamplewher
10、everpossibletheproductioneconomyofcenterlessgrindingshouldbetakenadvantageofbyproperdesignconsideration.Althoughgrindingisusuallyconsideredafinishingoperationitisoftenemployedasacompletemachiningprocessonwkwhichcanbegrou
11、nddownfromroughconditionwithoutbeingturnedotherwisemachined.Thusmanytypesoffgingsotherpartsarefinishedcompletelywiththegrindingwheelatappreciablesavingsoftimeexpense.Classesofgrindingmachinesincludethefollowing:cylindric
12、algrinderscenterlessgrindersshaftssimilarpartsaregroundoncylindricalmachineseitherofthecommoncentertypethecenterlessmachine.Threadgrindersareusedfgrindingprecisionthreadsfthreadgagesthreadsonprecisionpartswheretheconcent
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